Customization: | Available |
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Type: | St1250 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a specialized engineering marvel, meticulously crafted to transform into a closed tubular structure during operation. This groundbreaking design ensures a completely enclosed material transport system, rendering it ideal for navigating environmentally sensitive areas or applications where space-efficient routing is paramount. When reinforced with steel cords, this belt offers unrivaled tensile strength, unmatched durability, and exceptional performance over extended distances and challenging terrains.
Key Features:
Enclosed Transport:
Expertly engineered to wrap into a pipe-like structure, this belt effectively encloses the conveyed material, preventing spillage, reducing dust emissions, and safeguarding against external contamination.
Flexible Routing Capability:
Boasting the ability to navigate both horizontal and vertical curves, this belt minimizes the necessity for transfer stations, thus enabling more streamlined and efficient plant design layouts.
Steel Cord Reinforcement (Optional):
Provides exceptional tensile strength with minimal elongation, making it an ideal choice for long-distance, high-capacity, and heavy-duty conveying demands.
Environmental Resistance:
Resilient against heat, cold, moisture, and a variety of chemicals, ensuring reliable and stable performance even in the harshest and most demanding operating environments.
Customizable Specifications:
Available in an extensive array of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant options), as well as customizable lengths to meet specific project needs.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively minimizes material loss and reduces environmental impact.
Significantly enhances safety by eliminating exposed return belts.
Substantially reduces operational and maintenance costs.
Guarantees clean, continuous transportation even across complex routes.
Perfectly suited for enclosed and long-distance bulk material handling.
Fabric Pipe Conveyor Belt: Crafted with Precision, Offering Unmatched Durability and Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Unrivaled Versatility: Unit (mm): Delivering Exact Measurements for Optimal and Efficient Performance
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation - The Foundation of Excellence
Rubber Compound: A meticulously crafted blend of natural and synthetic rubbers, enriched with premium additives for optimal performance.
Steel Cords or Steel Mesh: This crucial element imparts exceptional tensile strength and unmatched durability, ensuring a robust conveyor belt.
Expertly Engineered Belt Structure Design
Inner Rubber Layer: Designed to deliver superior wear and impact resistance, maintaining longevity and reliability.
Reinforcement Layer: Incorporates high-strength steel cords or mesh, strategically embedded to maximize structural integrity.
Outer Rubber Layer: Serves as a formidable shield against abrasion, safeguarding the belt's longevity.
Innovative Pipe Shape Design
Specialized Edge Design: Ensures seamless transformation into a tubular shape during operation, effectively preventing any material spillage.
Vulcanization - The Key to Superior Elasticity and Durability
During vulcanization, the rubber layers and steel cords are meticulously bonded and heated to ensure optimal elasticity and long-lasting durability.
Rigorous Inspection Protocols
Conducting a thorough visual inspection to identify any defects and performing precise size checks to uphold our stringent quality control standards.
Comprehensive Testing Procedures
Engaging in extensive tensile and wear resistance testing to guarantee the belt's strength and durability under demanding conditions.
Efficient Packaging and Shipping Solutions
The belt is expertly rolled or spooled, meticulously packaged to preserve quality, and then shipped to its destination with care.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.