Customization: | Available |
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Type: | St4500 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a specialized engineering marvel, masterfully crafted to transform into a closed tubular structure during operation. This groundbreaking design establishes a fully enclosed material transport system, ideal for traversing environmentally sensitive regions or in scenarios where space-efficient routing is crucial. Enhanced with steel cords, this belt exhibits unparalleled tensile strength, unrivaled durability, and outstanding performance over extensive distances and challenging terrains.
Key Features:
Enclosed Transport:
Meticulously engineered to wrap into a pipe-like form, this belt effectively encloses the conveyed material, preventing spillage, minimizing dust emissions, and protecting against external contamination.
Flexible Routing Capability:
With the capacity to navigate both horizontal and vertical curves, this belt reduces the need for transfer stations, allowing for more streamlined and efficient facility design layouts.
Steel Cord Reinforcement (Optional):
This option delivers exceptional tensile strength with minimal elongation, making it the ideal choice for long-distance, high-capacity, and heavy-duty conveying needs.
Environmental Resistance:
Expertly resistant to heat, cold, moisture, and a myriad of chemicals, ensuring reliable and stable performance even in harsh and demanding operating environments.
Customizable Specifications:
Available in a broad spectrum of diameters, belt widths, and rubber grades, including abrasion-resistant, flame-retardant, or heat-resistant options, as well as customizable lengths to meet specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively minimizes material loss and significantly reduces environmental impact
Significantly enhances safety by eliminating exposed return belts, ensuring a safer working environment
Substantially reduces operational and maintenance costs, contributing to overall efficiency
Guarantees clean, continuous transportation even across complex routes, maintaining seamless operation
Perfectly suited for enclosed and long-distance bulk material handling, providing reliable and efficient solutions
Fabric Pipe Conveyor Belt: Meticulously Engineered for Outstanding Durability and Impressive Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Exact Measurements Ensuring Optimal and Reliable Performance
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Preparation of Raw Materials: The Foundation of Excellence
Rubber Compound: A Precise Blend of Natural and Synthetic Rubbers Enhanced with Cutting-Edge Additives to Maximize Performance.
Steel Cords or Steel Mesh: Engineered for Superior Tensile Strength and Unmatched Durability.
Ingenious Belt Structure Design
Inner Rubber Layer: Expertly Crafted to Deliver Exceptional Wear and Impact Resistance.
Reinforcement Layer: Strategically Integrated Steel Cords or Mesh to Amplify Strength and Stability.
Outer Rubber Layer: Robust Shield Against Abrasion, Extending Belt Longevity.
Innovative Pipe Shape Design
Ingenious Edge Design: Ensures Seamless Tubular Form During Operation, Effectively Preventing Material Spillage.
Precision Vulcanization
Rubber Layers and Steel Cords are Meticulously Bonded and Heated, Ensuring Optimal Elasticity and Long-Lasting Durability.
Rigorous Inspection Process
Comprehensive Visual Inspection to Identify Defects and Perform Size Checks, Ensuring Unwavering Quality Control.
Comprehensive Testing
Tensile and Wear Resistance Tests are Conducted to Validate the Belt's Strength and Durability.
Efficient Packaging and Shipping
The Belt is Expertly Rolled or Spooled, Carefully Packaged, and Dispatched for Shipping.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.