| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a groundbreaking solution in the world of material handling, expertly engineered to seamlessly transform into a compact tubular form during operation. This avant-garde design guarantees a fully enclosed transport mechanism, making it an ideal choice for environmentally sensitive areas or projects with space constraints. With optional steel cord reinforcement, this belt exhibits extraordinary tensile prowess, unmatched durability, and superior performance across vast distances and tough terrains.
Key Features:
Enclosed Transport:
Designed with precision to morph into a pipe-like configuration, this belt securely encloses the transported material, effectively eliminating spillage, minimizing dust emissions, and protecting against outside contamination.
Flexible Routing Capability:
With the ability to effortlessly traverse both horizontal and vertical curves, this belt reduces the need for multiple transfer stations, facilitating more efficient and streamlined plant layouts.
Steel Cord Reinforcement (Optional):
Provides unmatched tensile strength with minimal stretch, making it an optimal solution for long-distance, high-capacity, and heavy-duty conveying needs.
Environmental Resistance:
Remarkably resistant to extreme temperatures, moisture, and various chemicals, ensuring consistent and reliable performance in challenging and demanding conditions.
Customizable Specifications:
Available in a wide range of diameters, belt widths, and rubber grades (such as abrasion-resistant, flame-retardant, or heat-resistant variants), and can be tailored in length to meet specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Zones sensitive to dust and environmental regulations
Dramatically reduces material loss and minimizes environmental impact
Enhances safety by eliminating exposed return belts
Greatly lowers operational and maintenance costs
Ensures clean, continuous transportation even on intricate routes
Expertly designed for enclosed and long-distance bulk material handling
Fabric Pipe Conveyor Belt: Crafted with Precision for Durability and Flexibility
Belt Width & Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Precise Measurements Ensuring Optimal Performance
| Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
| Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
| Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
| D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
| H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
| T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
| A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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| Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. | |||||
| Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
| Thickness of cover | Thickness of cover | |||
| Maximum value of all samples |
20 | 20 | 20 | 20 |
| Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
| Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
| Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
| Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
| Belt width | Number of steel cord | ||||||||||||
| mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
| 1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
| 1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
| 1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
| 2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
| 2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 | ||
| Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
| H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
| D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
| L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
| Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Our rubber compound is a sophisticated blend of natural and synthetic rubbers, enhanced with specialized additives to boost performance.
Crafted with precision, our belt features steel cords or a steel mesh that ensures extraordinary tensile strength and unparalleled durability.
Belt Structure Design
The inner rubber layer is expertly constructed to offer exceptional wear and impact resistance, ensuring longevity and reliability.
The reinforcement layer, with its embedded steel cords or mesh, provides the ultimate in strength and robustness.
An outer rubber layer meticulously designed to guard against abrasion, safeguarding the belt's integrity.
Pipe Shape Design
Ingeniously crafted special edge design that ensures the belt forms a perfect tubular shape during operation, effectively preventing material spillage.
Vulcanization
Through a precise vulcanization process, rubber layers and steel cords are seamlessly bonded and heated, imparting outstanding elasticity and durability.
Inspection
Comprehensive visual inspection for defects alongside meticulous size checks, ensuring top-notch quality control.
Testing
Rigorous tensile and wear resistance testing conducted to guarantee superior strength and durability.
Packaging and Shipping
The belt is expertly rolled or spooled, then meticulously packaged and prepared for shipping.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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