| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is expertly crafted with superior quality materials, ensuring exceptional resilience and robust performance in challenging environments, all while handling substantial loads with ease.
Rubber Coating: The belt's surface features a durable rubber coating, specifically engineered to deliver outstanding resistance against abrasion, heat, and impact, promising consistent and reliable operation.
Steel Cords/Polyester Fabrics: Fortified with high-strength steel cords or polyester fabric layers, this belt guarantees exceptional tensile strength and adaptability, optimizing the efficiency of vertical material movement.
Custom Construction: Tailor the belt's construction to meet distinctive industrial challenges with customizable options for varying thickness, tensile strength, and specialized protective coatings to suit your needs.
Performance Features
The Heavy-Duty Bucket Elevator Belt is meticulously engineered for unparalleled performance and extended longevity, ensuring you get the most out of your investment.
High Load Capacity: Expertly designed to proficiently manage substantial quantities of bulk materials, even at steep gradients, reducing material spill and significantly enhancing operational efficiency.
Abrasion and Wear Resistance: Engineered to withstand wear and tear, this belt significantly extends its service life in high-friction settings, ensuring smooth and uninterrupted operations.
Heat and Chemical Resistance: Built to endure extreme temperatures, oils, and chemicals, it excels in demanding industrial environments such as power plants and recycling centers, making it a versatile choice.
Smooth Operation: Guarantees seamless, efficient material transfer while minimizing noise and vibration in elevator systems, creating a tranquil and effective operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is engineered for application across a diverse range of industries, showcasing its versatility and adaptability:
Agriculture: Efficiently transports grains, fertilizers, and other commodities in grain elevators or silos, optimizing agricultural operations.
Quarries: Skillfully handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations, proving its durability and reliability.
Foundries: Expertly moves metal ores, scrap metal, and molten materials in foundries and smelting facilities, enhancing operational throughput.
Recycling: Efficiently transports recyclable materials such as plastics, metals, and paper in recycling plants, promoting sustainability and efficiency.
Power Plants: Reliably conveys coal, ash, and other bulk materials in power generation facilities, contributing to energy production efficiency.
Construction: Effectively moves cement, sand, and aggregates at construction sites, facilitating smooth and efficient construction operations.
Customization Options
Belt Width and Length: Available in an array of custom sizes to precisely fit specific elevator system requirements, enhancing operational efficiency and performance.
Surface Coating: Choose from a wide range of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to your specific operational needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be integrated to prevent material spillage, ensuring smooth and efficient material transport.
Heat Resistance: Heat resistance is customizable, allowing for safe operation in challenging high-temperature environments.
Belt Configuration: Configurable to align with various bucket elevator designs, perfectly catering to specific needs for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Our Moulded Edge Black Elevator Belts, crafted to accommodate bucket sizes ranging from 250mm to 1600mm, are meticulously engineered to adhere to the most rigorous international fire safety standards. This ensures a trustworthy and secure operation, even in the most high-risk environments such as power plants and chemical factories.
Environmental Safety: We are committed to sustainability; our belts are constructed from non-toxic materials that fully comply with global ecological regulations, affirming our dedication to environmental stewardship.
Industry Compliance: Our products proudly exceed ISO, DIN, and other critical industry standards, guaranteeing unmatched quality and superior performance.
Reliable Operation: Designed for low-noise and smooth operation, our belts significantly enhance safety, improve operational efficiency, and ensure seamless, uninterrupted productivity.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is measured when filled with water, where Φ denotes the material filling ratio.
2. The maximum lifting height is the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Our selection of premium rubber, along with EP, NN, or steel cord reinforcement, ensures unparalleled quality and durability, setting the standard in the industry.
Rubber Compounding: Meticulously optimized for exceptional strength, remarkable flexibility, and outstanding wear resistance, perfect for demanding environments.
Fabric Cutting & Layering: Layers are precisely aligned to guarantee seamless functionality and optimal performance, ensuring our belts run smoothly and efficiently.
Rubber Coating & Lamination: Designed to enhance durability, providing robust protection for industrial applications and extending the lifespan of the product.
Molding & Vulcanization: Utilizing heat and pressure curing, we achieve an exceptionally strong bond, ensuring longevity and reliability under high-stress conditions.
Edge Trimming & Finishing: Achieving a uniform surface ensures consistency, enhancing performance while maintaining aesthetic appeal.
Belt Reinforcement: Features secure clamping and fastening to promise reliable, unwavering operation, even in the most challenging environments.
Quality Inspection: Products undergo rigorous testing to ensure they meet and exceed stringent industry standards, guaranteeing excellence and reliability.
Customization: Offering tailored lengths and widths to meet specific needs, delivering bespoke solutions that are crafted to perfection.
Packaging & Delivery: Each item is securely rolled and meticulously packed to ensure it arrives at its destination safely and in pristine condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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