Customization: | Available |
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Type: | St2500 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is an exceptional piece of engineering innovation, meticulously designed to morph into a closed tubular structure during operation. This groundbreaking design ensures a fully enclosed material transport system, making it ideal for traversing environmentally sensitive zones or applications where space optimization is critically important. Reinforced with steel cords, this belt provides extraordinary tensile strength, unrivaled durability, and superior performance over vast distances and complex terrains.
Key Features:
Enclosed Transport:
Masterfully engineered to coil into a pipe-like shape, this belt effectively seals the conveyed material, preventing spillage, curtailing dust emissions, and protecting against external contamination.
Flexible Routing Capability:
With the ability to navigate both horizontal and vertical curves, this belt minimizes the need for transfer stations, thereby facilitating more streamlined and efficient plant design layouts.
Steel Cord Reinforcement (Optional):
Provides outstanding tensile strength with minimal elongation, making it the ideal choice for long-distance, high-capacity, and heavy-duty conveying needs.
Environmental Resistance:
Exquisitely resistant to heat, cold, moisture, and a wide range of chemicals, ensuring dependable and stable performance in harsh and demanding operational environments.
Customizable Specifications:
Available in a vast array of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant options), along with customizable lengths to meet specific project specifications.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively reduces material loss and minimizes environmental impact
Significantly improves safety by eliminating exposed return belts
Substantially lowers operational and maintenance costs
Ensures clean, seamless transportation even across intricate routes
Perfectly tailored for enclosed and long-distance bulk material handling
Fabric Pipe Conveyor Belt: Crafted with Precision for Endurance and Adaptability
Belt Width and Corresponding Pipe Diameter Specification: The Essence of Precision and Versatility: Unit (mm): Accurate Measurements Tailored for Peak Performance
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber compound: Expertly blended natural and synthetic rubbers, enriched with state-of-the-art additives for optimized performance.
Steel cords or steel mesh: Integral components that ensure superior tensile strength and unmatched durability for demanding applications.
Belt Structure Design
Inner rubber layer: Engineered to deliver exceptional wear and impact resistance, safeguarding the belt's longevity.
Reinforcement layer: Steel cords or mesh meticulously embedded to guarantee maximum strength and reliability.
Outer rubber layer: Designed to shield the belt from abrasion, extending its operational life.
Pipe Shape Design
Innovative special edge design that allows the belt to effortlessly form a tubular shape during operation, effectively preventing any material spillage.
Vulcanization
Rubber layers and steel cords undergo a precise bonding and heating process to ensure optimal elasticity and long-lasting durability.
Inspection
Comprehensive visual inspection for defects coupled with meticulous size checks to uphold the highest standards of quality control.
Testing
Rigorous tensile and wear resistance testing conducted to confirm the belt's formidable strength and enduring durability.
Packaging and Shipping
The belt is expertly rolled or spooled, then carefully packaged and shipped to ensure it arrives in pristine condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.