| Customization: | Available |
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| Type: | St800 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is expertly engineered with top-tier materials, delivering exceptional resilience and outstanding performance. It's the ideal choice for navigating challenging environments and managing substantial loads with ease.
Rubber Coating: The belt is adorned with a durable rubber coating, meticulously designed to provide superior resistance against abrasion, heat, and impact, ensuring dependable and long-lasting operation.
Steel Cords/Polyester Fabrics: This belt is fortified with steel cords or polyester fabric layers, guaranteeing superior tensile strength and versatility, thus enhancing vertical material movement with precision and efficiency.
Custom Construction: Customize the belt's design to address unique industrial demands. Options include varying thickness, tensile strength, and specialized protective coatings to ensure optimal performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is crafted with precision for optimal performance and remarkable longevity under demanding conditions.
High Load Capacity: Specifically engineered to proficiently handle large volumes of bulk materials at steep angles, effectively reducing material loss and boosting operational efficiency.
Abrasion and Wear Resistance: This belt is designed to withstand wear and tear, significantly extending its service life in high-friction environments, ensuring continuous and hassle-free operations.
Heat and Chemical Resistance: Exhibiting resilience to high temperatures, oils, and chemicals, it performs exceptionally well in demanding industrial settings such as power plants and recycling facilities.
Smooth Operation: Guarantees smooth and efficient material transfer, minimizing noise and vibration in elevator systems for a tranquil and effective operational environment.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile, serving a wide array of industries:
Agriculture: Efficiently transports grains, fertilizers, and other goods within grain elevators or silos, supporting agricultural productivity.
Quarries: Expertly handles heavy, abrasive materials such as sand, gravel, and stones, crucial for mining and quarry operations.
Foundries: Facilitates the movement of metal ores, scrap metal, and molten materials in foundries and smelting operations.
Recycling: Capable of transporting recyclable materials such as plastics, metals, and paper efficiently within recycling plants.
Power Plants: Efficiently conveys coal, ash, and other bulk materials in power generation facilities, ensuring reliable operation.
Construction: Facilitates the transport of cement, sand, and aggregates at construction sites, contributing to construction efficiency.
Customization Options
Belt Width and Length: Available in bespoke sizes to perfectly match the specific needs of elevator systems, thus enhancing overall operational efficiency.
Surface Coating: Choose from a diverse range of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to specific requirements.
Sidewalls and Cleats: Sidewalls and cleats can be custom-designed to prevent material spillage, ensuring smooth, efficient transport.
Heat Resistance: Heat resistance is customizable, allowing for effective operation in high-temperature environments.
Belt Configuration: Expertly configurable to effortlessly integrate with a diverse array of bucket elevator designs, our belts are tailored to meet the precise demands for both flexibility and durability, ensuring exceptional performance across all applications.
Safety and Compliance
Fire-Resistant Materials: Artfully engineered to accommodate bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts transcend mere functionality-they embody a commitment to safety. Crafted to meet and exceed the most stringent international fire safety standards, they offer unrivaled protection in high-risk environments like power plants and chemical factories, where safety is paramount and uncompromising.
Environmental Safety: Constructed from non-toxic, eco-conscious materials, our belts are seamlessly aligned with global ecological regulations, offering an environmentally sustainable solution for industries that prioritize ecological responsibility and reduced environmental impact.
Industry Compliance: Our belts go beyond merely meeting-they surpass the rigorous benchmarks set by ISO, DIN, and other critical industry standards, delivering an unparalleled degree of quality and performance that elevates your applications to new heights of excellence.
Reliable Operation: Engineered for an ultra-quiet, smooth operation, our belts significantly boost workplace safety and efficiency, ensuring a seamless and uninterrupted flow of productivity that keeps your operations running flawlessly and effortlessly.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is measured when filled to the brim with water; Φ represents the material filling ratio.
2. The maximum lifting height is defined by the center distance C between the head shaft and the tail shaft.
Manufacturing Process: At the heart of our operations is a sophisticated manufacturing process that melds cutting-edge technology with time-tested craftsmanship.
Raw Material Selection: Excellence begins with our unwavering commitment to sourcing only the finest raw materials available on the market.: We meticulously select premium rubber and reinforce with EP, NN, or steel cord to ensure unparalleled quality and performance, promising reliability and durability in every product.
Rubber Compounding: Our expertise in rubber compounding ensures each product is crafted to perfection, achieving the ideal balance of performance and resilience.: Our compound is finely optimized for exceptional strength, flexibility, and outstanding wear resistance, ensuring longevity and satisfaction for our clientele.
Fabric Cutting & Layering: Precision and attention to detail define our fabric cutting and layering process, the cornerstone of our product integrity.: Layers are precisely aligned to guarantee seamless functionality and optimal performance, a testament to our dedication to excellence.
Rubber Coating & Lamination: Our state-of-the-art coating and lamination process transforms raw materials into industry-leading finished products.: The advanced lamination process significantly enhances durability, making it ideal for rigorous industrial applications where endurance is key.
Molding & Vulcanization: Through innovative molding and vulcanization, we ensure each product boasts unmatched strength and consistency.: This process involves heat and pressure curing to achieve a robust bond, ensuring the product's integrity and long-lasting performance.
Edge Trimming & Finishing: Our meticulous edge trimming and finishing processes refine each product to perfection.: Achieving a uniform surface for consistent performance and superior product quality, setting us apart in the industry.
Belt Reinforcement: Reinforcement is key to our products' success, delivering reliability under the toughest conditions.: Features secure clamping and fastening, providing robust and reliable operation in diverse settings, underscoring our commitment to safety and efficiency.
Quality Inspection: Quality is non-negotiable at Qingdao Grand Rubbers Co., Ltd, where every product undergoes extensive checks.: Undergoes rigorous testing protocols to meet and exceed stringent industry standards, ensuring exceptional quality that you can trust.
Customization: Our customization options are designed to meet the unique demands of our valued customers, offering flexibility and adaptability.: Offers tailored lengths and widths, catering specifically to diverse client needs and applications, ensuring a perfect fit every time.
Packaging & Delivery: We pride ourselves on delivering excellence, from production to your door.: Expertly rolled and securely packed to guarantee safe transport and arrival in pristine condition, because your satisfaction is our priority.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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