| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
Meticulously crafted from premium-grade materials, the Heavy-Duty Bucket Elevator Belt stands as a paragon of durability and superior performance. It is expertly suited for challenging conditions, effortlessly managing substantial loads with unmatched efficiency.
Rubber Coating: The belt features a robust rubber coating, meticulously engineered to deliver exceptional resistance to abrasion, heat, and impact, ensuring reliable and enduring performance in demanding environments.
Steel Cords/Polyester Fabrics: Reinforced with steel cords or polyester fabric layers, this belt offers outstanding tensile strength and adaptability, ensuring precise and efficient vertical material movement.
Custom Construction: Tailor the belt's design to meet specific industrial requirements. Options include diverse thickness, tensile properties, and specialized coatings for optimal functionality.
Performance Features
Engineered with precision, the Heavy-Duty Bucket Elevator Belt ensures optimal performance and exceptional longevity in the most demanding conditions.
High Load Capacity: Specifically designed to handle large volumes of bulk materials at steep angles with proficiency, minimizing material loss and enhancing operational efficiency.
Abrasion and Wear Resistance: Constructed to endure wear and tear, this belt significantly extends its lifespan in high-friction environments, ensuring uninterrupted and smooth operations.
Heat and Chemical Resistance: With remarkable resilience to high temperatures, oils, and chemicals, it excels in demanding industrial settings such as power plants and recycling facilities.
Smooth Operation: Guarantees seamless material transfer, minimizing noise and vibration for a tranquil and efficient operational environment in elevator systems.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile, adeptly serving a diverse array of industries, enhancing operational efficiency across sectors:
Agriculture: Efficiently moves grains, fertilizers, and similar goods within grain elevators or silos, supporting productivity in agricultural operations.
Quarries: Expertly manages heavy, abrasive materials like sand, gravel, and stones, vital for mining and quarrying activities.
Foundries: Enhances the transport of metal ores, scrap metal, and molten materials in foundries and smelting operations.
Recycling: Efficiently conveys recyclable materials such as plastics, metals, and paper within recycling plants, optimizing operations.
Power Plants: Ensures reliable transport of coal, ash, and other bulk materials in power generation facilities, contributing to operational reliability.
Construction: Facilitates the movement of cement, sand, and aggregates at construction sites, enhancing construction efficiency.
Customization Options
Belt Width and Length: Available in custom sizes to precisely match the specific needs of elevator systems, elevating overall operational efficiency.
Surface Coating: Select from an array of rubber compounds or coatings, including flame-resistant or oil-resistant options, tailored to precise requirements.
Sidewalls and Cleats: Custom-design sidewalls and cleats to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance can be customized for effective operation in high-temperature environments, tailored to specific needs.
Belt Configuration: Transform your bucket elevator systems with our customizable Moulded Edge Black Bucket Elevator Belt. Tailored to integrate effortlessly with a variety of bucket elevator designs, this belt is engineered to meet specific demands for flexibility and durability, ensuring a perfect fit every time.
Safety and Compliance
Fire-Resistant Materials: Experience the pinnacle of safety with our Moulded Edge Black Elevator Belts, meticulously crafted to accommodate bucket sizes ranging from 250mm to 1600mm. These are more than just belts; they embody a commitment to safety, designed to not only meet but exceed the strictest international fire safety standards. Especially ideal for high-risk environments like power plants and chemical factories, where safety is paramount, they provide unparalleled protection, embodying reliability and assurance.
Environmental Safety: Our belts are crafted from non-toxic, eco-friendly materials, seamlessly aligning with global ecological regulations. This makes them a sustainable choice for industries that prioritize environmental responsibility, championing not only quality but also a green future.
Industry Compliance: Elevate your operations with our belts that don't just meet but exceed the rigorous benchmarks set by ISO, DIN, and other essential industry standards. This ensures an extraordinary level of quality and performance, providing unmatched reliability and efficiency in every application.
Reliable Operation: Our belts are ingeniously designed to offer whisper-quiet and smooth operation, enhancing workplace safety and efficiency. They ensure a seamless and uninterrupted flow of productivity, keeping your operations running flawlessly and boosting overall performance.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ denoting the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select premium rubber and reinforce it with EP, NN, or steel cord to ensure our products are of unparalleled quality and performance. With an eye for excellence, every material is chosen for its superior properties, preparing our products for the most demanding environments.
Rubber Compounding: Our rubber compound is expertly optimized to deliver exceptional strength, unmatched flexibility, and outstanding wear resistance. This ensures longevity and reliability, making our products a cut above the rest.
Fabric Cutting & Layering: Each layer is precisely aligned with expert precision to guarantee seamless functionality and optimal performance. This meticulous attention to detail ensures that every belt operates smoothly and efficiently.
Rubber Coating & Lamination: Through an advanced lamination process, we significantly enhance the durability of our products, making them perfectly suited for rigorous industrial applications where resilience is key.
Molding & Vulcanization: This critical process involves heat and pressure curing to achieve a robust bond. It ensures the product's structural integrity and enhances its ability to withstand challenging conditions.
Edge Trimming & Finishing: Our edge trimming and finishing process achieves a perfectly uniform surface, crucial for consistent performance and ensuring superior product quality and aesthetics.
Belt Reinforcement: Features secure clamping and fastening mechanisms that provide robust and reliable operation in a wide variety of settings, ensuring your operations run smoothly and without interruption.
Quality Inspection: Each belt undergoes rigorous and comprehensive testing protocols to meet and exceed the most stringent industry standards. This dedication ensures exceptional quality and reliability.
Customization: We offer tailored lengths and widths, catering specifically to the diverse needs and applications of our clients, ensuring a perfect fit for every unique requirement.
Packaging & Delivery: Expertly rolled and securely packed, ensuring that it arrives safely and in pristine condition, ready for immediate use and optimal performance.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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