| Customization: | Available |
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| Type: | St5000 |
| Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is an extraordinary feat of specialized engineering, meticulously designed to morph into a closed tubular formation during its operation. This groundbreaking design promises a completely enclosed material transport system, ideal for maneuvering through environmentally delicate zones or applications demanding space-efficient routing. When enhanced with steel cords, the belt offers extraordinary tensile strength, unrivaled durability, and superior operational performance over great distances and through the most challenging terrains.
Key Features:
Enclosed Transport:
Ingeniously engineered to fold into a pipe-like structure, this belt securely encloses the transported material, preventing leakage, reducing dust emissions, and shielding against external contaminants.
Flexible Routing Capability:
Featuring the unique ability to traverse both horizontal and vertical curves, this belt reduces the need for transfer stations, fostering more efficient and streamlined plant design layouts.
Steel Cord Reinforcement (Optional):
Provides remarkable tensile strength with minimal elongation, making it an ideal choice for long-distance, high-capacity, and heavy-duty conveying requirements.
Environmental Resistance:
Excellently resistant to extreme temperatures, moisture, and a variety of chemicals, ensuring consistent and reliable performance even in the harshest operating environments.
Customizable Specifications:
Available in a comprehensive range of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant options), alongside customizable lengths tailored to meet your specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Significantly reduces material loss and minimizes environmental impact
Greatly enhances safety by eliminating exposed return belts
Drastically cuts down operational and maintenance costs
Ensures clean, uninterrupted transport even over complex routes
Ideally suited for enclosed and long-distance bulk material conveyance
Fabric Pipe Conveyor Belt: Crafted for Unrivaled Durability and Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Precision Meets Versatility: Unit (mm): Precision Measurements to Guarantee Optimal Performance
| Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
| Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
| Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
| D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
| H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
| T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
| A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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| Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. | |||||
| Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
| Thickness of cover | Thickness of cover | |||
| Maximum value of all samples |
20 | 20 | 20 | 20 |
| Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
| Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
| Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
| Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
| Belt width | Number of steel cord | ||||||||||||
| mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
| 1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
| 1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
| 1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
| 2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
| 2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 | ||
| Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
| H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
| D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
| L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
| Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber compound: A meticulously blended mixture of high-quality natural and synthetic rubbers, enhanced with select additives for superior performance.
Steel cords or steel mesh: Strategically integrated components that deliver exceptional tensile strength and long-lasting durability.
Belt Structure Design
Inner rubber layer: Engineered for outstanding wear and impact resistance, ensuring longevity and reliability.
Reinforcement layer: Embedded steel cords or mesh to provide unparalleled strength and structural integrity.
Outer rubber layer: Expertly designed to shield the belt from abrasive forces, maintaining peak condition.
Pipe Shape Design
Special edge design: Ingeniously crafted to form a secure tubular shape during operation, effectively preventing material spillage and ensuring clean transportation.
Vulcanization
Vulcanization: A precise bonding and heating process that imbues the rubber layers and steel cords with exceptional elasticity and durability.
Inspection
Inspection: Thorough visual checks for defects and meticulous size assessments to guarantee top-notch quality control.
Testing
Testing: Rigorous tensile and wear resistance evaluations to certify the belt's strength and enduring durability.
Packaging and Shipping
Packaging and Shipping: The belt is expertly rolled or spooled, carefully packaged, and efficiently shipped to your location.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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