| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is meticulously crafted using premium-grade materials, ensuring immense resilience and superior performance. This belt is the quintessential solution for overcoming challenging environments and efficiently managing substantial loads with unparalleled ease.
Rubber Coating: The belt boasts a robust rubber coating, expertly designed to offer unparalleled resistance to abrasion, heat, and impact, guaranteeing reliable and enduring operational performance.
Steel Cords/Polyester Fabrics: Reinforced with either steel cords or polyester fabric layers, this belt provides exceptional tensile strength and versatility, enabling precision and efficiency in vertical material transport.
Custom Construction: Tailor the belt's design to meet specific industrial needs. Options include varying thickness, tensile strength, and specialized protective coatings, all to ensure peak performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is engineered with meticulous precision to ensure optimal performance and impressive longevity even under the most demanding conditions.
High Load Capacity: Specifically designed to handle large volumes of bulk materials at steep angles with ease, significantly reducing material loss and enhancing operational efficiency.
Abrasion and Wear Resistance: Expertly crafted to resist wear and tear, the belt significantly extends its service life in high-friction environments, providing seamless and uninterrupted operations.
Heat and Chemical Resistance: With its exceptional resistance to high temperatures, oils, and chemicals, this belt excels in challenging industrial environments such as power plants and recycling facilities.
Smooth Operation: Ensures seamless and efficient material transfer, minimizing noise and vibration, thus creating a tranquil and effective operational environment in elevator systems.
Applications
The Heavy-Duty Bucket Elevator Belt is incredibly versatile, adeptly serving a diverse range of industries:
Agriculture: Efficiently moves grains, fertilizers, and other commodities within grain elevators or silos, enhancing agricultural productivity.
Quarries: Skillfully manages heavy, abrasive materials like sand, gravel, and stones, pivotal for mining and quarry operations.
Foundries: Enables the transport of metal ores, scrap metal, and molten materials in foundries and smelting operations.
Recycling: Competently transports recyclable materials such as plastics, metals, and paper efficiently within recycling facilities.
Power Plants: Reliably conveys coal, ash, and other bulk materials in power generation facilities, ensuring consistent operation.
Construction: Facilitates the movement of cement, sand, and aggregates at construction sites, boosting construction efficiency.
Customization Options
Belt Width and Length: Offered in custom sizes to seamlessly align with the specific requirements of elevator systems, thereby amplifying overall operational efficiency.
Surface Coating: Select from a broad array of rubber compounds or coatings, including flame-resistant or oil-resistant options, tailored to meet specific needs.
Sidewalls and Cleats: Sidewalls and cleats can be custom-engineered to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance can be customized, allowing for optimal performance in high-temperature environments.
Belt Configuration: Configurable to effortlessly integrate with a multitude of bucket elevator designs, our belts are tailored to meet the unique requirements of flexibility and durability, ensuring they adapt seamlessly to your industrial needs.
Safety and Compliance
Fire-Resistant Materials: Expertly crafted to accommodate bucket sizes from 250mm to 1600mm, the Moulded Edge Black Elevator Belts are more than just belts-they are a testament to safety and reliability. Engineered to meet and exceed the most stringent international fire safety standards, they offer an exceptional level of security for high-risk environments, such as power plants and chemical factories, where safety is paramount.
Environmental Safety: Constructed from non-toxic, eco-friendly materials, our belts are aligned with global ecological regulations, making them the premier sustainable choice for the industry that values environmental responsibility.
Industry Compliance: Our belts not only comply with but exceed the demanding benchmarks set by ISO, DIN, and other key industry standards, thus promising an unparalleled quality and performance that enhances every application.
Reliable Operation: Engineered for a whisper-quiet, smooth operation, our belts significantly boost workplace safety and efficiency, ensuring a seamless and continuous flow of productivity that keeps your operations running without a hitch.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ signifying the material filling ratio.
2. The maximum lifting height is characterized as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: At Qingdao Grand Rubbers Co., Ltd, we meticulously handpick only the most premium rubber materials. Reinforced with EP, NN, or steel cord, our selection process ensures products with remarkable quality, promising unparalleled performance and longevity.
Rubber Compounding: Our compound formulation is intricately optimized to provide exceptional strength, superb flexibility, and unrivaled wear resistance. This ensures that our products enjoy extended durability and reliability.
Fabric Cutting & Layering: With precision, each layer is expertly aligned to guarantee seamless integration and optimal performance, ensuring the highest level of functionality.
Rubber Coating & Lamination: Our advanced lamination process significantly bolsters durability, making our products exceptionally suited for the most demanding industrial applications.
Molding & Vulcanization: Utilizing heat and pressure curing, this process achieves a robust bond that ensures the product's integrity, providing a durable and resilient solution.
Edge Trimming & Finishing: We achieve a perfectly uniform surface, enhancing consistent performance and elevating the overall product quality to meet the highest standards.
Belt Reinforcement: Boasting secure clamping and fastening, our belts deliver robust and reliable operation, tailored for diverse and challenging settings.
Quality Inspection: Our products undergo rigorous testing protocols designed to meet and exceed stringent industry standards, guaranteeing exceptional quality and performance.
Customization: We offer tailored lengths and widths, allowing for customization that caters specifically to the diverse needs and applications of our clients.
Packaging & Delivery: Each product is expertly rolled and securely packed to ensure safe transport. We guarantee arrival in pristine condition, reflecting our commitment to quality from production to delivery.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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