Customization: | Available |
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Type: | St1600 |
Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction
Crafted with impeccable precision, the Heavy-Duty Bucket Elevator Belt features top-tier materials engineered to thrive under challenging conditions, ensuring it bears heavy loads with unwavering performance.
Rubber Coating: Encasing the belt is a robust layer of resilient rubber compounds meticulously crafted to withstand abrasion, heat, and impact, thus guaranteeing long-lasting durability.
Steel Cords/Polyester Fabrics: Reinforced by the strength of steel cords or polyester fabric layers, the belt delivers exceptional tensile strength and flexibility, optimizing the vertical movement of materials with remarkable efficiency.
Custom Construction: Tailor the belt's construction to meet your precise industrial requirements, offering options in thickness, strength, and protective coatings, all customized for optimal performance in your unique applications.
Performance Features
Engineered for superior performance, the Heavy-Duty Bucket Elevator Belt promises unparalleled durability and reliability.
High Load Capacity: Expertly designed to manage large quantities of bulk materials, even on steep inclines, ensuring a seamless operation without any material loss.
Abrasion and Wear Resistance: With an emphasis on resisting wear and tear, this belt extends its service life significantly, maintaining its efficacy in high-friction environments.
Heat and Chemical Resistance: From extreme temperatures to exposure to oils and chemicals, this belt is crafted to endure the harshest industrial conditions, making it the perfect choice for power plants and recycling facilities.
Smooth Operation: Designed for seamless material transfer, this belt minimizes noise and vibrations, ensuring a smooth operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is ideal for various industries:
Agriculture: Efficiently transports grains, fertilizers, and other products in grain elevators and silos.
Quarries: Handles heavy, abrasive materials like sand, gravel, and stones.
Foundries: Transports metal ores, scrap, and molten materials in smelting plants.
Recycling: Moves plastics, metals, and paper, improving recycling efficiency.
Power Plants: Reliably conveys coal, ash, and bulk materials for power generation.
Construction: Transfers cement, sand, and aggregates on construction sites.
Customization Options
Belt Width and Length: We offer custom sizes to perfectly align with the specific requirements of your elevator systems, ensuring a flawless fit.
Surface Coating: Select from a variety of rubber compounds and coatings, including options like flame-resistant or oil-resistant layers, tailored for your specific applications.
Sidewalls and Cleats: Customize your belt with sidewalls and cleats to significantly reduce material spillage and ensure efficient material transport.
Heat Resistance: Adjustable heat-resistant levels are available to suit operations in high-temperature environments, ensuring enduring performance.
Belt Configuration: The belt is adaptable to various bucket elevator designs, offering bespoke solutions for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Crafted for bucket sizes 250mm to 1600mm, our Moulded Edge Black Elevator Belts meet strict international fire safety standards, ensuring secure operation in high-risk environments like power plants and chemical factories.
Environmental Safety: Made from non-toxic materials, our belts comply with global ecological regulations for sustainability.
Industry Compliance: Exceeds ISO, DIN, and other industry standards, ensuring top quality and performance.
Reliable Operation: Low-noise, smooth-running design enhances safety, efficiency, and uninterrupted productivity.
Bucket Elevator Belt Main Technical Data:
Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
Top Rubber | Bottom Rubber | ||||
Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
Steel Cord Conveyor Belt |
ST630 - ST5000 |
Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 |
Notes: 1. The bucket volume is calculated when filled to the brim with water, with Φ symbolizing the material filling ratio.
2. The utmost lifting height corresponds to the center distance C between the pinnacle shaft and the base shaft.
Manufacturing Process
Raw Material Selection: Premium rubber, EP, NN, or steel cord reinforcement ensures superior quality.
Rubber Compounding: Optimized for strength, flexibility, and wear resistance.
Fabric Cutting & Layering: Precisely aligned layers for seamless functionality.
Rubber Coating & Lamination: Enhances durability for industrial use.
Molding & Vulcanization: Heat and pressure curing for strong bonding.
Edge Trimming & Finishing: Uniform surface for consistency and performance.
Belt Reinforcement: Secure clamping and fastening for reliable operation.
Quality Inspection: Rigorous testing to meet industry standards.
Customization: Tailored lengths and widths for specific needs.
Packaging & Delivery: Securely rolled and packed for safe transport.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.