| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
Introducing the Heavy-Duty Bucket Elevator Belt - a marvel of engineering excellence, crafted from premium materials to provide unparalleled resilience and robust performance. This belt is the ultimate solution for conquering harsh environments and efficiently managing heavy loads, ensuring your operations are seamless and uninterrupted.
Rubber Coating: The belt features a meticulously crafted durable rubber coating, engineered to deliver exceptional resistance against abrasion, heat, and impact. This ensures the belt's reliable, long-lasting operation, making it an indispensable asset in demanding industrial scenarios.
Steel Cords/Polyester Fabrics: Reinforced with either high-strength steel cords or versatile polyester fabric layers, this belt offers superior tensile strength, enhancing its capability for precise and efficient vertical material transport.
Custom Construction: Tailor the belt's design to meet specific industrial challenges. Customize aspects such as thickness, tensile strength, and protective coatings to guarantee exceptional performance tailored to your unique needs.
Performance Features
This Heavy-Duty Bucket Elevator Belt is meticulously crafted for outstanding performance and durability, even in the most demanding operational conditions.
High Load Capacity: Designed to adeptly handle voluminous bulk materials at steep angles, this belt minimizes material loss and greatly enhances operational efficiency.
Abrasion and Wear Resistance: Expertly engineered to resist wear and tear, this belt significantly extends its service life in high-friction settings, ensuring seamless and efficient operations.
Heat and Chemical Resistance: Withstanding high temperatures, oils, and chemicals, this belt excels in challenging industrial environments like power plants and recycling facilities, ensuring optimal performance.
Smooth Operation: Ensures smooth, efficient material transfer, minimizing noise and vibration for a serene and productive operational atmosphere.
Applications
The Heavy-Duty Bucket Elevator Belt proves its versatility across numerous industries, offering unparalleled adaptability:
Agriculture: Streamlines the transportation of grains, fertilizers, and other products within grain elevators or silos, boosting agricultural efficiency.
Quarries: Expertly manages heavy, abrasive materials like sand, gravel, and stones, playing a critical role in mining and quarry operations.
Foundries: Facilitates the efficient movement of metal ores, scrap metal, and molten materials in foundries and smelting operations.
Recycling: Effectively transports various recyclable materials - plastics, metals, and paper - within recycling plants, optimizing recycling processes.
Power Plants: Reliably conveys coal, ash, and other bulk materials in power generation facilities, ensuring continuous operations.
Construction: Ensures efficient transport of cement, sand, and aggregates at construction sites, enhancing construction productivity.
Customization Options
Belt Width and Length: Offers tailored sizes to perfectly align with specific elevator systems, optimizing overall operational performance.
Surface Coating: Select from a wide array of rubber compounds or coatings, including flame-resistant or oil-resistant options, customized to meet specific needs.
Sidewalls and Cleats: Customize sidewalls and cleats to prevent material spillage, guaranteeing smooth and efficient transit.
Heat Resistance: Our belts are designed with customizable heat resistance, ensuring flawless performance and unwavering reliability even in the harshest, high-temperature environments.
Belt Configuration: Expertly configurable, our belts are engineered to integrate effortlessly with a wide variety of bucket elevator designs. This adaptability meets specific industry demands for outstanding flexibility and long-term durability.
Safety and Compliance
Fire-Resistant Materials: With precision engineering, our Moulded Edge Black Elevator Belts, designed for bucket sizes from 250mm to 1600mm, offer more than just functionality-they are a testament to safety. Crafted to exceed the most stringent international fire safety standards, they provide exceptional security in critical settings like power plants and chemical factories, where ensuring absolute safety is imperative.
Environmental Safety: Constructed from non-toxic, eco-friendly materials, these belts are a true reflection of sustainability. They align with global ecological regulations, offering the ideal choice for industries committed to environmental responsibility.
Industry Compliance: Exceeding the rigorous standards set by ISO, DIN, and other crucial industry benchmarks, our belts deliver unrivaled quality and performance, setting a new standard in every application.
Reliable Operation: Our belts guarantee whisper-quiet and seamless operation, significantly enhancing workplace safety and efficiency. This design ensures a steady, uninterrupted flow of productivity, keeping your operations running smoothly and effectively at all times.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is determined when fully filled with water, with Φ representing the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select only the finest premium rubber, reinforced with EP, NN, or steel cord to ensure unparalleled quality, resilience, and performance that consistently exceed expectations.
Rubber Compounding: Our compound formulation is finely optimized to deliver exceptional strength, unparalleled flexibility, and outstanding wear resistance, ensuring the product's longevity and dependability in every use.
Fabric Cutting & Layering: Layers are precisely aligned with expert precision to guarantee seamless functionality, ensuring optimal performance and reliability.
Rubber Coating & Lamination: Through our advanced lamination process, we significantly enhance the belt's durability, making it the ideal choice for even the most rigorous industrial applications.
Molding & Vulcanization: This sophisticated process involves precise heat and pressure curing to achieve a robust and lasting bond, ensuring the product's integrity and long-term performance.
Edge Trimming & Finishing: We achieve a perfectly uniform surface, which is essential for consistent performance and maintaining superior product quality throughout its lifecycle.
Belt Reinforcement: Our belt reinforcement features secure clamping and fastening, providing robust and reliable operation across diverse and demanding settings.
Quality Inspection: Each product undergoes rigorous testing protocols to meet and exceed the most stringent industry standards, guaranteeing exceptional quality and reliability.
Customization: We offer tailored lengths and widths, meticulously catering to the specific needs and applications of a diverse client base.
Packaging & Delivery: Products are expertly rolled and securely packed to guarantee safe transport, ensuring they arrive in pristine condition, ready for immediate use.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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