| Customization: | Available |
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| Type: | St1500 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
Crafted with precision, the Heavy-Duty Bucket Elevator Belt by Qingdao Grand Rubbers Co., Ltd. is a testament to resilience and superior performance. It thrives in challenging environments, effectively managing substantial loads with ease.
Rubber Coating: This belt features a formidable rubber coating, artfully engineered to withstand abrasion, heat, and impact, ensuring a reliable and long-lasting operation.
Steel Cords/Polyester Fabrics: The integration of robust steel cords or durable polyester fabric layers ensures exceptional tensile strength and adaptability, optimizing the vertical movement of materials with finesse.
Custom Construction: Tailor the construction of your belt to meet the specific demands of your industry. Options include varying thickness, tensile strength, and specialized protective coatings to suit unique operational challenges.
Performance Features
The Heavy-Duty Bucket Elevator Belt is designed with meticulous attention to detail, ensuring unmatched performance and durability.
High Load Capacity: Engineered to handle large quantities of bulk materials effortlessly, even at steep inclines. This minimizes material spillage while maximizing operational efficiency.
Abrasion and Wear Resistance: Built to withstand wear and tear, this belt significantly prolongs service life in high-friction environments, ensuring continuous operations without interruptions.
Heat and Chemical Resistance: Ideal for demanding environments like power plants and recycling centers, this belt stands strong against extreme temperatures, oils, and chemicals.
Smooth Operation: Facilitates seamless and efficient material transfer, reducing noise and vibration, and providing a tranquil operational experience in elevator systems.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile, catering to a broad spectrum of industries:
Agriculture: Efficiently transports grains, fertilizers, and other commodities in grain elevators or silos, ensuring smooth agricultural operations.
Quarries: Expertly handles heavy and abrasive materials such as sand, gravel, and stones, making it indispensable for mining and quarry operations.
Foundries: Skilled in moving metal ores, scrap, and molten materials, this belt is a reliable choice for foundries and smelting facilities.
Recycling: Efficiently transports recyclable materials like plastics, metals, and paper, playing a crucial role in recycling plants.
Power Plants: Conveys coal, ash, and other bulk materials seamlessly within power generation facilities, ensuring smooth operations.
Construction: Moves essential building materials like cement, sand, and aggregates efficiently across construction sites.
Customization Options
Belt Width and Length: Available in customizable sizes to perfectly match the specifications of specific elevator systems, enhancing operational performance.
Surface Coating: Choose from a wide range of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to your specific requirements.
Sidewalls and Cleats: Customizable sidewalls and cleats ensure material retention, providing smooth and efficient transport without spillage.
Heat Resistance: Adaptable heat resistance enables the belt to function optimally in high-temperature environments, maintaining performance integrity.
Belt Configuration: Configurable to seamlessly integrate with various bucket elevator designs, addressing specific needs for enhanced flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Designed with precision for bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts not only adhere to rigorous international fire safety standards but also ensure unwavering reliability in high-risk environments, including power plants and chemical factories, where safety is paramount.
Environmental Safety: Constructed from environmentally friendly and non-toxic materials, our belts are meticulously crafted to comply with stringent global ecological regulations, embodying our commitment to sustainability and a greener planet.
Industry Compliance: Surpassing ISO, DIN, and other stringent industry standards, our belts guarantee superior quality and unmatched performance, setting a benchmark in reliability and excellence.
Reliable Operation: Engineered for low noise and smooth operation, our belts are designed to enhance safety and boost efficiency, ensuring seamless and uninterrupted productivity in your operations.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. Bucket volume is measured when filled with water, where Φ indicates the material filling ratio.
2. Maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously choose premium rubber, EP, NN, or steel cord reinforcement, ensuring each belt embodies extraordinary quality and performance.
Rubber Compounding: Our expert formulation maximizes strength, flexibility, and wear resistance for unparalleled longevity.
Fabric Cutting & Layering: Our precision-aligned layers are crafted for flawless, seamless functionality.
Rubber Coating & Lamination: Advanced processes enhance durability, perfectly suited for demanding industrial environments.
Molding & Vulcanization: Utilizing cutting-edge heat and pressure curing to ensure strong, enduring bonding.
Edge Trimming & Finishing: Achieving a uniform surface that guarantees consistency and top-notch performance.
Belt Reinforcement: Secure clamping and fastening provide exceptional reliability and operational efficiency.
Quality Inspection: Our rigorous testing process ensures every belt meets stringent industry standards.
Customization: Offering tailored lengths and widths to meet your specific application needs.
Packaging & Delivery: Each belt is securely rolled and packed to guarantee safe and pristine delivery.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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