Customization: | Available |
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Type: | St1250 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a specialized engineering marvel, meticulously crafted to transform into a seamlessly closed tubular structure during operation. This groundbreaking design ensures a fully enclosed material transport system, making it an ideal choice for traversing environmentally sensitive areas or where compact and space-efficient routing is essential. Enhanced with optional steel cords, this belt offers extraordinary tensile strength, unrivaled durability, and remarkable performance over long distances and challenging terrains.
Key Features: Exceptional Design and Superior Performance
Enclosed Transport: A Secure and Clean Solution
Expertly designed to wrap into a pipe-like structure, this belt ensures the conveyed material is completely enclosed, preventing spillage, significantly reducing dust emissions, and safeguarding against any external contamination.
Flexible Routing Capability: Versatility Redefined
Featuring the ability to adeptly navigate both horizontal and vertical curves, this belt minimizes the need for transfer stations, facilitating more streamlined and efficient plant design layouts.
Steel Cord Reinforcement (Optional): Unmatched Strength
Offers exceptional tensile strength with minimal elongation, making it the optimum choice for long-distance, high-capacity, and heavy-duty conveying applications.
Environmental Resistance: Built for Durability
Demonstrates excellent resistance to heat, cold, moisture, and a myriad of chemicals, ensuring reliable and stable performance even in the most harsh and demanding environments.
Customizable Specifications: Tailored to Your Needs
Available in a comprehensive range of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant options), as well as customizable lengths to meet specific project requirements.
Mining and Mineral Processing: Efficient and Reliable Material Handling
Cement and Power Plants: Robust Performance for Demanding Operations
Port Terminals and Ship Loading Facilities: Streamlined Operations
Fertilizer and Chemical Industries: Safe and Secure Transport
Dust-Sensitive and Environmentally Regulated Zones: Eco-Conscious Solution
Effectively minimizes material loss and significantly reduces environmental impact, enhancing overall sustainability.
Significantly enhances safety by eliminating the risks associated with exposed return belts, thereby ensuring a safer working environment.
Substantially reduces operational and maintenance costs, offering an economical and efficient solution.
Guarantees clean, continuous transportation even across the most complex routes, ensuring uninterrupted operations.
Perfectly suited for enclosed and long-distance bulk material handling, offering unmatched convenience and efficiency.
Fabric Pipe Conveyor Belt: Masterfully Crafted for Unparalleled Durability and Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Ensuring Exact Measurements for Optimal Performance
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber compound: An expertly crafted blend of premium natural and synthetic rubbers, meticulously mixed with high-performance additives.
Steel cords or steel mesh: Engineered to deliver exceptional tensile strength and long-lasting durability.
Belt Structure Design
Inner rubber layer: Designed to offer superior wear and impact resistance.
Reinforcement layer: Embedded with robust steel cords or mesh to ensure unmatched strength.
Outer rubber layer: Seamlessly protects the belt from harsh abrasion, extending its lifespan.
Pipe Shape Design
Special edge design: Innovatively crafted to form a perfect tubular shape during operation, effectively preventing material spillage.
Vulcanization
Vulcanization: The rubber layers and steel cords are meticulously bonded and expertly heated to ensure superior elasticity and unparalleled durability.
Inspection
Inspection: Comprehensive visual inspection for defects and precise size checks to guarantee top-tier quality control.
Testing
Testing: Rigorous tensile and wear resistance testing conducted to confirm extraordinary strength and reliability.
Packaging and Shipping
The belt is expertly rolled or spooled, meticulously packaged, and shipped with care.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.