| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt from Qingdao Grand Rubbers Co., Ltd is an engineering marvel, crafted with premium-grade materials to offer unmatched resilience and superior performance. It stands as the go-to solution for overcoming tough environments and handling hefty loads seamlessly.
Rubber Coating: The belt is embellished with a robust rubber coating, thoughtfully engineered to provide exquisite resistance against abrasion, heat, and impact, ensuring reliable and enduring functionality.
Steel Cords/Polyester Fabrics: Reinforced with high-strength steel cords or versatile polyester fabric layers, this belt promises exceptional tensile strength and adaptability, leading to precise and efficient vertical material movement.
Custom Construction: Tailor the belt's architecture to meet distinct industrial requirements. Opt for varied thickness, tensile strength, and specialized protective coatings to guarantee peak performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is crafted with precision to deliver unparalleled performance and incredible longevity, even under the most challenging conditions.
High Load Capacity: Meticulously designed to expertly manage vast quantities of bulk materials at steep inclines, it effectively reduces material loss and enhances operational productivity.
Abrasion and Wear Resistance: This belt is crafted to endure wear and tear, significantly extending its lifespan in high-friction settings, ensuring uninterrupted and hassle-free operations.
Heat and Chemical Resistance: Boasting resistance to high temperatures, oils, and chemicals, it excels in rigorous industrial environments like power plants and recycling facilities.
Smooth Operation: Ensures smooth and effective material transfer, minimizing noise and vibration within elevator systems for a serene and productive operational atmosphere.
Applications
The Heavy-Duty Bucket Elevator Belt is impressively versatile, catering to a diverse range of industries:
Agriculture: Efficiently conveys grains, fertilizers, and various goods within grain elevators or silos, bolstering agricultural productivity.
Quarries: Expertly manages heavy, abrasive materials such as sand, gravel, and stones, essential for mining and quarry operations.
Foundries: Facilitates the movement of metal ores, scrap metal, and molten materials in foundries and smelting operations with ease.
Recycling: Capable of transporting recyclable materials such as plastics, metals, and paper efficiently within recycling facilities.
Power Plants: Efficiently conveys coal, ash, and other bulk materials in power generation facilities, ensuring seamless operation.
Construction: Facilitates the transport of cement, sand, and aggregates at construction sites, enhancing construction productivity.
Customization Options
Belt Width and Length: Available in tailored sizes to perfectly complement the specific requirements of elevator systems, thus boosting overall operational efficiency.
Surface Coating: Select from a wide spectrum of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to your specific needs.
Sidewalls and Cleats: Sidewalls and cleats can be custom-configured to prevent material spillage, ensuring smooth and efficient material transport.
Heat Resistance: Heat resistance is customizable, allowing for efficient operation in high-temperature environments, adapting to your specific industrial challenges.
Belt Configuration: Expertly configurable to integrate effortlessly with a diverse array of bucket elevator designs. Our belts are tailored to fulfill precise needs for flexibility and unwavering durability, making them an ideal choice for any demanding application.
Safety and Compliance
Fire-Resistant Materials: Meticulously engineered to accommodate bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts stand as a beacon of safety and reliability. These aren't just belts; they are a steadfast promise of protection, designed to meet and exceed the most stringent international fire safety standards. Providing unparalleled security, they are indispensable for high-risk environments like power plants and chemical factories, where safety is paramount.
Environmental Safety: Constructed using non-toxic, eco-conscious materials, our belts are at the forefront of ecological responsibility. They align seamlessly with global ecological regulations, offering a sustainable choice for environmentally conscious industries committed to protecting our planet.
Industry Compliance: Our belts are crafted to not just meet but exceed the rigorous benchmarks set by ISO, DIN, and other essential industry standards. This guarantees an unparalleled level of quality and performance, ensuring each application is executed with precision and excellence.
Reliable Operation: Engineered for whisper-quiet, seamless operation, our belts dramatically enhance workplace safety and efficiency. They ensure a smooth and uninterrupted flow of productivity, maintaining flawless operations and keeping your business running seamlessly.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is determined when fully filled with water; Φ denotes the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select only the finest grades of rubber, reinforcing it with EP, NN, or steel cord to ensure our products stand out in quality and unparalleled performance.
Rubber Compounding: Our compound is masterfully optimized to deliver extraordinary strength, remarkable flexibility, and exceptional wear resistance, ensuring the longevity and durability of each product.
Fabric Cutting & Layering: Each layer is precisely aligned with meticulous attention to detail, guaranteeing seamless functionality and optimal performance in every application.
Rubber Coating & Lamination: Through our state-of-the-art lamination process, the product's durability is significantly enhanced, making it perfectly suited for the most demanding industrial applications.
Molding & Vulcanization: This essential process utilizes controlled heat and pressure to cure the product, resulting in a robust and integral bond, assuring the product's structural integrity.
Edge Trimming & Finishing: Our precision finishing process ensures a uniformly smooth surface, promising consistent performance and superior product quality.
Belt Reinforcement: Designed with secure clamping and fastening features, our belts provide robust, reliable operation, adaptable to diverse operational settings.
Quality Inspection: Each product undergoes stringent testing protocols to not only meet but exceed the highest industry standards, guaranteeing exceptional quality and reliability.
Customization: We offer customized lengths and widths, specifically engineered to meet the varied demands and applications of our valued clients.
Packaging & Delivery: Our products are expertly rolled and securely packed, ensuring they reach you in pristine condition, ready for immediate use upon arrival.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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