| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Steel Cord Conveyor Belts are engineered for ultimate performance in heavy-duty environments. These belts are crafted with steel cords as the core tension element, ensuring extraordinary tensile strength. Perfectly suited for long-distance, high-speed, and substantial load transportation, they are indispensable in demanding conveying applications.
Structure:
Top Cover Rubber - Designed to offer superior wear resistance, the top cover rubber is crucial for protecting the belt's core.
Steel Cord Core - Our high-strength, galvanized steel cords are meticulously arranged longitudinally. This configuration ensures exceptional tensile strength while minimizing belt elongation.
Bottom Cover Rubber - The robust bottom cover rubber is engineered to withstand both impact and abrasion, adding to the belt's durability.
Bonding Layer - A specialized rubber bonding layer guarantees a formidable adhesion between the steel cords and the cover rubber, enhancing the belt's structural integrity.
Key Features:
Remarkably low elongation for minimal maintenance
Unmatched tensile strength coupled with exceptional impact resistance
Superior carrying capacity, ideal for bulk material transport
Exceptional resistance to tearing and wear, ensuring longevity
Designed for a long service life, even in the toughest conditions
Exceptional troughability and precise straight running capabilities
Available with specialized covers: flame-resistant, oil-resistant, or heat-resistant options
Mining: Efficiently transports bulk materials such as coal, ores, and aggregates, optimizing mining operations.
Power Plants: Expertly handles the conveyance of coal, ash, and other critical utilities, supporting power generation.
Ports and Terminals: Vital for bulk material handling in harbors and shipping terminals, enhancing logistical efficiency.
Cement and Aggregate Industries: Essential for the heavy-duty transport demands within the cement and aggregate sectors.
Safety and Environmental Benefits
Safety and ecological integrity are at the heart of our innovation. Our steel cord conveyor belts can be tailored with fire-resistant and anti-static properties, ensuring a safer operational environment in potentially hazardous areas. Additionally, our belts are manufactured from eco-friendly materials, reducing environmental impact while delivering unparalleled performance in high-demand industrial settings.
Our Premium Steel Rubber Conveyor Belt, an engineering marvel, effortlessly transcends the highest industry standards. Proudly conforming to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to exceptional craftsmanship and unwavering reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: With meticulous precision, we select only the highest caliber of high-tensile steel cords, superior rubber compounds, and resilient fabric layers. This selection ensures that each belt we produce delivers unrivaled strength and longevity, tailored for the most demanding applications.
Steel Cord Manufacturing: Our high-strength steel cords are crafted with expertise by drawing, twisting, and braiding steel wires, forming the indispensable backbone of our world-class conveyor belts, engineered for excellence.
Rubber Compounding: Our expertly crafted rubber compounds are meticulously blended to achieve extraordinary properties. These include remarkable resistance to abrasion and high temperatures, establishing a superior benchmark for durability and performance.
Cord Embedding: Within the rubber layers, the steel cords are seamlessly embedded, ensuring the belts deliver maximum strength and unmatched flexibility, even in the most demanding operational environments.
Vulcanization: Through precise and rigorous heat treatment, the rubber is flawlessly cured, achieving a perfect bond with the steel cords. This process guarantees enduring durability and performance in the harshest of conditions.
Finishing & Inspection: Each belt undergoes precise trimming and a meticulous inspection process to detect any defects. It is rigorously tested to ensure it upholds the highest quality standards, representing our unwavering commitment to excellence.
Testing: Each belt is subjected to an extensive array of rigorous testing procedures, confirming that it surpasses our stringent standards for strength, flexibility, and wear resistance, ensuring optimal performance and reliability.
Packaging & Delivery: We meticulously package each belt to guarantee its arrival in immaculate condition, primed for immediate deployment, and facilitate swift delivery directly to your operational site.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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