| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our Steel Cord Conveyor Belts, meticulously engineered for outstanding performance in demanding heavy-duty applications. Crafted with precision, these belts feature robust steel cords as the tension element, translating to unmatched durability and strength. Ideal for operations requiring long-distance, rapid-speed, and substantial load conveyance, they are the ultimate choice for efficiency and reliability, serving as the backbone of your transport operations.
Structure:
Top Cover Rubber - Delivers remarkable wear resistance, expertly shielding the core with superior protection.
Steel Cord Core - Equipped with high-strength galvanized steel cords, expertly arranged for exceptional tensile strength and minimal elongation, ensuring steadfast performance.
Bottom Cover Rubber - Offers robust impact and abrasion resistance, significantly enhancing the belt's longevity.
Bonding Layer - Specially engineered with advanced rubber for solid adhesion between steel cords and cover rubber, boosting overall durability and longevity.
Key Features:
Extremely low elongation for precise performance
Outstanding tensile strength and superior impact resistance
Exceptional carrying capacity for heavy-duty loads
Unmatched resistance to tearing and wear, ensuring extended lifespan
Designed for prolonged service life, ideal for harsh environments
Optimal troughability and straight running for consistent operation
Customizable with flame-resistant, oil-resistant, or heat-resistant cover grades to meet specific application needs
Mining: Guarantees efficient and reliable transport of bulk materials, including coal, ores, and aggregates.
Power Plants: Expertly manages the conveyance of crucial materials, such as coal and ash, supporting essential utility operations.
Ports and Terminals: Vital for efficient bulk material handling at harbors and shipping terminals, ensuring seamless operational flow.
Cement and Aggregate Industries: Essential for the rigorous transport needs of the cement and aggregate sectors, ensuring consistent material flow.
Safety and Environmental Benefits
Safety and environmental considerations are core to our design ethos. Our steel cord conveyor belts are customizable with fire-resistant and anti-static properties, promoting a safer working environment in potentially hazardous conditions. Additionally, these belts are crafted from eco-friendly materials, minimizing their environmental impact while providing exceptional performance in high-demand industrial settings.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. Proudly adhering to prestigious certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to impeccable craftsmanship and unwavering reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an exceptional array of the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers. This thorough selection ensures unparalleled strength, supreme durability, and unwavering performance for every conceivable application.
Steel Cord Manufacturing: Our process involves crafting high-strength steel cords with precision. By expertly drawing, twisting, and braiding steel wires, we form the resilient backbone of our superior conveyor belts, ensuring they stand the test of time.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve exceptional properties. This includes unrivaled resistance to abrasion and high heat, setting new benchmarks for durability and longevity.
Cord Embedding: In our advanced process, the high-tensile steel cords are seamlessly integrated into the expertly formulated rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in even the most demanding operations and environments.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured. This meticulous process bonds it thoroughly with the steel cords, ensuring enduring durability even under the most severe and harsh conditions.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability and excellence.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, ensuring unparalleled performance.
Packaging & Delivery: We carefully package each belt with precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site, prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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