| Customization: | Available |
|---|---|
| Type: | St630-St7500 |
| Material: | Rubber |
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Pipe Rubber Conveyor Belt
Applications
The pipe rubber conveyor belt excels in diverse industries by enabling the efficient transport of bulk materials. It plays a crucial role in mining for coal and ore, enhances the cement industry by moving raw materials and finished products, and powers the transportation of coal and biomass in power plants. In the food processing sector, it adeptly handles grains and sugar, while in chemical and agriculture sectors, it facilitates the movement of chemicals, fertilizers, and other essential materials. Its versatility extends to recycling, ports, steel mills, and construction, offering unmatched benefits such as reduced spillage, heightened safety, and a notable increase in material handling efficiency.
Structure
The sophisticated structure of a pipe rubber conveyor belt comprises several essential components: The Cover Layers, crafted from high-quality rubber, offer remarkable resistance to wear and environmental challenges. The Carcass is built from robust materials like polyester, nylon, or steel cord, ensuring unparalleled flexibility and strength. The Pipe Shape Design contains materials effectively, minimizing any spillage. Sidewall Reinforcement provides essential stability and preserves the belt's shape integrity. Tension Members are designed to deliver superior tensile strength, accommodating heavy loads with ease. Rubber Skim Coats seamlessly bond the layers, enhancing overall durability. Edge Protection is meticulously incorporated to prevent fraying and operational damage. This intricate layered construction guarantees the belt's longevity, adaptability, and prowess in material transport.
Features
Our pipe rubber conveyor belt is engineered with a focus on long-lasting performance and operational efficiency, offering a suite of impressive benefits. Its exceptional durability and wear resistance make it the optimal choice for demanding, heavy-duty settings. It boasts remarkable flexibility, enabling versatile transportation across vertical and horizontal planes, even in cramped or curvilinear environments. The innovative pipe design effectively curtails spillage and dust, ensuring cleaner and more efficient operations. Coupled with its high tensile strength, the belt accommodates heavy loads without stretching, and its environmental resistance ensures it withstands extreme conditions and chemical exposure. The belt's low maintenance needs translate to reduced downtime and costs, while its noise-reduction feature contributes to quieter operations. Moreover, the belt enhances safety by limiting spillage and accidents, and its energy efficiency leads to lower power consumption compared to traditional conveyor systems. These features make the pipe rubber conveyor belt an indispensable and cost-efficient asset for industries such as mining, cement, power generation, and agriculture.
Technical Standard
| Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
| Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
| Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
| D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
| H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
| T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
| A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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| Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. | |||||
| Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
| Thickness of cover | Thickness of cover | |||
| Maximum value of all samples |
20 | 20 | 20 | 20 |
| Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
| Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
| Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
| Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
| Belt width | Number of steel cord | ||||||||||||
| mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
| 1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
| 1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
| 1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
| 2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
| 2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 | ||
| Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
| H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
| D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
| L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
| Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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At GRAND RUBBER, we pride ourselves on our unwavering dedication to the manufacturing, exporting, and supplying of top-tier rubber conveyor belts and specialized belting solutions. Our extensive expertise spans all facets of steel cord conveyor belts, ensuring products of the utmost quality and reliability.
Founded in 2004, our company boasts state-of-the-art production facilities, cutting-edge research, and development capabilities, along with sophisticated testing equipment. Our seasoned technical team is well-versed in every product aspect, supported by China's most advanced rubber mixing facilities, which are fully automated and complemented by a suite of highly advanced machinery.
GRAND RUBBER is a global leader, actively exporting our superior products to a diverse range of markets throughout Europe, North and South America, the Middle East, Southeast Asia, Africa, Australia, and beyond.
Our commitment to high-quality products, exemplary service, and robust technical support has earned us an extensive and stellar reputation across the globe.
Choose us with confidence, trust in our expertise—GRAND RUBBER is your professional partner in conveyor belt engineering!
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 20 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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