| Customization: | Available |
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| Type: | St800 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - An In-Depth Exploration of Excellence
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is expertly engineered with top-tier materials, delivering exceptional resilience and outstanding performance. It's the ideal choice for navigating challenging environments and managing substantial loads with ease.
Rubber Coating: The belt is adorned with a durable rubber coating, meticulously designed to provide superior resistance against abrasion, heat, and impact, ensuring dependable and long-lasting operation.
Steel Cords/Polyester Fabrics: This belt is fortified with steel cords or polyester fabric layers, guaranteeing superior tensile strength and versatility, thus enhancing vertical material movement with precision and efficiency.
Custom Construction: Customize the belt's design to address unique industrial demands. Options include varying thickness, tensile strength, and specialized protective coatings to ensure optimal performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is crafted with precision for optimal performance and remarkable longevity under demanding conditions.
High Load Capacity: Specifically engineered to proficiently handle large volumes of bulk materials at steep angles, effectively reducing material loss and boosting operational efficiency.
Abrasion and Wear Resistance: This belt is designed to withstand wear and tear, significantly extending its service life in high-friction environments, ensuring continuous and hassle-free operations.
Heat and Chemical Resistance: Exhibiting resilience to high temperatures, oils, and chemicals, it performs exceptionally well in demanding industrial settings such as power plants and recycling facilities.
Smooth Operation: Guarantees smooth and efficient material transfer, minimizing noise and vibration in elevator systems for a tranquil and effective operational environment.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile, serving a wide array of industries:
Agriculture: Efficiently transports grains, fertilizers, and other goods within grain elevators or silos, supporting agricultural productivity.
Quarries: Expertly handles heavy, abrasive materials such as sand, gravel, and stones, crucial for mining and quarry operations.
Foundries: Facilitates the movement of metal ores, scrap metal, and molten materials in foundries and smelting operations.
Recycling: Capable of transporting recyclable materials such as plastics, metals, and paper efficiently within recycling plants.
Power Plants: Efficiently conveys coal, ash, and other bulk materials in power generation facilities, ensuring reliable operation.
Construction: Facilitates the transport of cement, sand, and aggregates at construction sites, contributing to construction efficiency.
Customization Options
Belt Width and Length: Available in bespoke sizes to perfectly match the specific needs of elevator systems, thus enhancing overall operational efficiency.
Surface Coating: Choose from a diverse range of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to specific requirements.
Sidewalls and Cleats: Sidewalls and cleats can be custom-designed to prevent material spillage, ensuring smooth, efficient transport.
Heat Resistance: Heat resistance is customizable, allowing for effective operation in high-temperature environments.
Belt Configuration: Configurable to seamlessly integrate with various bucket elevator designs, meeting specific demands for flexibility and durability.
Safety and Compliance
Fire-Resistant Materials: Meticulously engineered to accommodate bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts are not just belts but a promise of safety. They are crafted to meet and exceed the strictest international fire safety standards, providing unparalleled security for high-risk environments such as power plants and chemical factories where safety is non-negotiable.
Environmental Safety: Constructed using non-toxic, eco-friendly materials, our belts align seamlessly with global ecological regulations, championing a sustainable choice for the environmentally conscious industry.
Industry Compliance: Our belts not only meet but surpass the rigorous benchmarks set by ISO, DIN, and other vital industry standards, guaranteeing an unmatched level of quality and performance in every application.
Reliable Operation: Designed for a whisper-quiet, smooth operation, our belts significantly enhance workplace safety and efficiency, ensuring a seamless and uninterrupted flow of productivity that keeps your operations running flawlessly.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ signifying the material filling ratio.
2. The maximum lifting height is characterized as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select premium rubber and reinforce with EP, NN, or steel cord to ensure unparalleled quality and performance.
Rubber Compounding: Our compound is finely optimized for exceptional strength, flexibility, and outstanding wear resistance, ensuring longevity.
Fabric Cutting & Layering: Layers are precisely aligned to guarantee seamless functionality and optimal performance.
Rubber Coating & Lamination: The advanced lamination process significantly enhances durability, making it ideal for rigorous industrial applications.
Molding & Vulcanization: This process involves heat and pressure curing to achieve a robust bond, ensuring the product's integrity.
Edge Trimming & Finishing: Achieving a uniform surface for consistent performance and superior product quality.
Belt Reinforcement: Features secure clamping and fastening, providing robust and reliable operation in diverse settings.
Quality Inspection: Undergoes rigorous testing protocols to meet and exceed stringent industry standards, ensuring exceptional quality.
Customization: Offers tailored lengths and widths, catering specifically to diverse client needs and applications.
Packaging & Delivery: Expertly rolled and securely packed to guarantee safe transport and arrival in pristine condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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