Customization: | Available |
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Type: | St630-St7500 |
Material: | Rubber |
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Pipe Rubber Conveyor Belt
Applications
The pipe rubber conveyor belt is a powerhouse of efficiency for material transportation across a diverse array of industries. In the mining sector, it plays a vital role in the swift transport of coal and ore. Within cement plants, it seamlessly moves raw materials and finished products, while power plants rely on its robust capabilities to transport coal and biomass. The food processing industry benefits from its ability to handle grains and sugar with precision. In the chemical and agriculture industries, it adeptly transfers chemicals, fertilizers, and other essential materials. Furthermore, its versatility extends to recycling, ports, steel mills, and construction sites, where it offers unmatched benefits such as minimized spillage, enhanced safety, and superior efficiency in material handling.
Structure
The sophisticated structure of the pipe rubber conveyor belt is engineered with several integral components. The robust Cover Layers, crafted from high-quality rubber, provide exceptional resistance to wear and environmental challenges. The Carcass (core), built from materials such as polyester, nylon, or steel cord, delivers the perfect balance of flexibility and strength. Its innovative Pipe Shape Design effectively contains materials, dramatically reducing spillage. Sidewall Reinforcement maintains stability and preserves the belt's form. Essential Tension Members offer the tensile strength necessary to transport heavy loads with ease. Rubber Skim Coats bond layers securely, enhancing overall durability. Edge Protection mechanisms guard against fraying and operational damage. This meticulously layered construction promises unparalleled durability, flexibility, and efficacy in material transport.
Features
The meticulously designed pipe rubber conveyor belt epitomizes durability and operational efficiency, presenting numerous formidable benefits. It excels in high durability and wear resistance, perfectly suited for demanding, heavy-duty environments. Its remarkable flexibility facilitates transportation in both vertical and horizontal planes, even in constrained or curved settings. The pipe design significantly mitigates spillage and dust, ensuring cleaner, more streamlined operations. With extraordinary tensile strength, it effortlessly carries hefty loads without yielding to stretch, and its environmental resistance endures even under harsh conditions, such as extreme temperatures and chemical exposure. This belt demands minimal maintenance, thereby reducing downtime and associated costs, while also providing noise reduction for tranquil operations. It enhances safety by minimizing spillage and potential accidents, while its energy-efficient nature curtails power usage in comparison to conventional conveyors. These exemplary features render the pipe rubber conveyor belt an indispensable and economically viable choice for industries like mining, cement, power plants, and agriculture.
Technical Standard
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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GRAND RUBBER is a leader in the industry, continually dedicated to the art of manufacturing, exporting, and supplying top-tier rubber conveyor belts and specialized belting solutions. Our extensive expertise encompasses all facets of crafting the finest steel cord conveyor belts, ensuring unmatched quality that sets us apart.
Founded in 2004, our company boasts state-of-the-art production capabilities, cutting-edge research and development, rigorous testing facilities, and a seasoned technical team proficient in every aspect of our product offerings. We pride ourselves on housing China's most advanced rubber mixing facility, which is automated for precision, along with a wealth of other sophisticated equipment.
GRAND RUBBER plays a pivotal role in the global market, exporting our premium products to regions across Europe, North and South America, the Middle East, Southeast Asia, Africa, Australia, and beyond.
Our commitment to high-quality products, exceptional service, and robust technical support has earned us a stellar reputation that spans far and wide.
Choose us, trust us – we are your expert Conveyor Belt Engineers, dedicated to serving your needs with professionalism and excellence!
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 20 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.