Customization: | Available |
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Type: | St1250 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Our Steel Cord Conveyor Belts redefine performance in the realm of heavy-duty conveyor systems. Crafted with high-tensile strength steel cords as their backbone, they excel in demanding applications requiring long-distance, high-speed, and high-load transportation. Perfectly suited for industries where efficiency and reliability are paramount, these conveyor belts deliver exceptional tension and durability.
Structure:
Top Cover Rubber - This layer ensures superior wear resistance, acting as a protective shield for the core, thus prolonging the belt's lifespan.
Steel Cord Core - With high-strength galvanized steel cords, meticulously aligned longitudinally, this core offers unparalleled tensile strength while minimizing elongation, ensuring consistent performance.
Bottom Cover Rubber - Engineered to provide exceptional impact and abrasion resistance, safeguarding the belt under rigorous conditions.
Bonding Layer - A specialized rubber compound that ensures robust adhesion between steel cords and cover rubber, enhancing the belt's integrity.
Key Features:
Extremely low elongation
Remarkable tensile strength and impact resistance
High carrying capacity
Exceptional resistance to tearing and wearing out
Prolonged service life, ideal for use in harsh and demanding environments
Superior troughability and straight running, ensuring consistent and reliable operation
Available with specialized covers such as flame-resistant, oil-resistant, or heat-resistant grades
Mining: Designed to efficiently transport bulk materials like coal, ores, and aggregates, optimizing the mining operations.
Power Plants: Facilitates the seamless conveyance of materials such as coal and ash, essential to the efficient operation of power plants.
Ports and Terminals: Crucial for the efficient handling of bulk materials in harbors and shipping terminals, streamlining logistics operations.
Cement and Aggregate Industries: Integral to the robust transport of heavy materials, optimizing processes in cement and aggregate industries.
Safety and Environmental Benefits
Our conveyors prioritize safety and ecological responsibility, embodying our design philosophy seamlessly. Customizable with fire-resistant and anti-static properties, they promote a safer working environment, particularly in hazardous settings. Additionally, they incorporate eco-friendly materials, which reduce environmental impact while maintaining stellar performance in high-demand industrial scenarios.
Our Premium Steel Rubber Conveyor Belt stands as a paragon of engineering excellence, surpassing even the most stringent industry benchmarks with remarkable ease. Proudly conforming to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this exceptional product embodies the pinnacle of craftsmanship and unwavering reliability.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: We meticulously select only the highest quality, high-tensile steel cords, premium rubber compounds, and robust fabric layers. This ensures unparalleled strength and durability, making our product suitable for every demanding application you may encounter.
Steel Cord Manufacturing: We craft high-strength steel cords through a meticulous process of expertly drawing, twisting, and braiding steel wires. These cords form the backbone of our superior conveyor belts, providing exceptional resilience.
Rubber Compounding: Our expertly formulated rubber compounds are blended with precision to achieve exceptional properties. These include remarkable resistance to abrasion and high heat, setting a new standard for long-lasting durability.
Cord Embedding: The steel cords are seamlessly embedded into the rubber layers. This guarantees maximum strength and provides unmatched flexibility necessary for the most demanding operational conditions.
Vulcanization: Through rigorous heat treatment, the rubber undergoes curing, bonding meticulously with the steel cords. This process ensures enduring durability, even under the harshest conditions.
Finishing & Inspection: Each belt is precisely trimmed and undergoes a meticulous inspection to detect any defects. It is rigorously tested to ensure it upholds our stringent quality standards.
Testing: Every belt is subjected to rigorous testing procedures. These tests confirm that it meets our exacting standards for strength, flexibility, and wear resistance, ensuring exceptional performance.
Packaging & Delivery: We carefully package each belt to ensure it arrives in perfect condition, ready for immediate use. Our packaging also ensures swift delivery to your site, offering you convenience and reliability.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.