| Customization: | Available |
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| Type: | St2500 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our innovative Steel Cord Conveyor Belts, meticulously crafted to deliver outstanding performance in the most demanding heavy-duty applications. These belts are engineered with high-tensile strength steel cords as the tension element, ensuring exceptional durability and longevity. They are perfect for operations that require long-distance, high-speed, and high-load transportation, making them indispensable for enhancing productivity and reliability.
Structure:
Top Cover Rubber - Delivers remarkable wear resistance, offering superior protection to the core and extending the belt's lifespan.
Steel Cord Core - Comprises high-strength galvanized steel cords, precisely arranged to provide outstanding tensile strength and minimal elongation, ensuring structural integrity.
Bottom Cover Rubber - Ensures exceptional impact and abrasion resistance, significantly enhancing durability and longevity in harsh conditions.
Bonding Layer - Crafted with specialized rubber, this layer ensures a robust bond between the steel cords and cover rubber, further enhancing durability and performance.
Key Features:
Ultra-low elongation for precision and stability
Outstanding tensile strength and impact resistance for rigorous demands
Exceptional load-bearing capacity for heavy-duty applications
Remarkable resistance to tear and wear, ensuring prolonged usage
Designed for extended service life, even in the harshest conditions
Optimal troughability and straight running characteristics for seamless operation
Customizable with flame, oil, or heat-resistant cover grades to meet specific operational requirements
Mining: Guarantees efficient and reliable bulk material transport including coal, ores, and aggregates, optimizing operational efficiency.
Power Plants: Efficiently handles the conveyance of critical materials such as coal and ash, supporting essential utility operations.
Ports and Terminals: Vital for effective bulk material handling at harbors and shipping terminals, ensuring streamlined operations.
Cement and Aggregate Industries: Meets the demanding transport requirements of the cement and aggregate sectors, ensuring consistent material flow and productivity.
Safety and Environmental Benefits
Incorporating safety and environmental considerations is key to our design approach. Our steel cord conveyor belts offer customizable fire-resistant and anti-static properties, creating a safer work environment in potentially hazardous locations. Additionally, these belts are manufactured using eco-friendly materials, minimizing their environmental impact while delivering outstanding performance in high-demand industrial settings.
Introducing our Premium Steel Rubber Conveyor Belt - a true marvel of modern engineering. This exceptional product not only meets but effortlessly exceeds the highest industry benchmarks. It proudly carries esteemed certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, each serving as a testament to its sublime craftsmanship and steadfast reliability. Discover a conveyor belt where excellence is not just a goal but a standard.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously handpick a superior collection of the finest high-tensile steel cords, premium rubber formulations, and sturdy fabric layers. This careful selection is the foundation for unparalleled robustness, exceptional durability, and steadfast performance across every conceivable application.
Steel Cord Manufacturing: Our process is a masterclass in precision crafting of high-strength steel cords. By expertly drawing, twisting, and braiding the steel wires, we create the resilient core of our top-tier conveyor belts, ensuring they withstand the test of time with grace and strength.
Rubber Compounding: Our expertly engineered rubber compounds are meticulously blended to exhibit extraordinary qualities. This includes unmatched resistance to abrasion and elevated temperatures, setting new standards for durability and extended lifespan.
Cord Embedding: The steel cords are seamlessly immersed into the rubber layers with precision, ensuring peak strength and unmatched pliability. This integration guarantees powerful performance even in the most demanding operations and challenging environments.
Vulcanization: Through an exact and rigorous heat treatment process, the rubber is skillfully cured. This meticulous operation bonds it thoroughly with the steel cords, ensuring lasting durability even under the harshest and most extreme conditions.
Finishing & Inspection: Each belt is precisely and expertly refined, then undergoes a thorough inspection to detect any potential imperfections. Rigorous evaluations ensure it adheres to and surpasses our high-quality standards, guaranteeing reliability and excellence.
Testing: Every belt is subjected to rigorous and comprehensive testing regimens. This ensures it consistently meets our stringent criteria for strength, flexibility, and wear resistance, delivering unrivaled performance.
Packaging & Delivery: Each belt is carefully packaged with precision to ensure it arrives in immaculate condition, ready for immediate deployment. Our rapid and efficient delivery system guarantees it reaches your site, primed and prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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