Customization: | Available |
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Type: | St2500 |
Material: | Rubber |
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The Steel Cord Conveyor Belt is meticulously crafted to provide unrivaled performance across the toughest industrial landscapes. Using state-of-the-art technology and a rugged design, it serves as the ultimate solution for heavy-duty, high-stress, and extreme condition transport requirements. Discover why our steel cord conveyor belts are the preferred choice:
Our steel cord conveyor belts are equipped with advanced high-strength steel cord technology, dramatically boosting tensile strength, making them perfect for transporting heavy materials over vast distances. These belts offer exceptional strength-to-weight ratios, ensuring peak performance even under the most demanding load and stress conditions. This cutting-edge technology promises enhanced durability and minimizes operational downtime, optimizing your productivity.
The multi-layer woven structure of our steel cord conveyor belts guarantees an even force distribution, augmenting their capacity to manage incredibly heavy loads. Engineered to endure the highest levels of stress, our belts deliver outstanding resistance to stretching, tearing, and deformation, thereby boosting the efficiency and longevity of your conveyor systems. This design minimizes wear and tear, ensuring sustained peak performance in even the harshest environments.
Especially crafted for heavy-duty material transport, our steel cord conveyor belts showcase exceptional performance in industries such as mining, cement, power generation, and steel manufacturing. Whether tasked with moving large volumes of bulk materials like coal, ore, or aggregates, our belts are engineered to tackle the most formidable tasks. Their superior load-carrying capacity renders them indispensable for applications where other conveyor belts might falter.
Safety and environmental stewardship are at the heart of our design ethos. Our steel cord conveyor belts can be tailored with fire-resistant and anti-static properties, ensuring a safer working environment in potentially dangerous conditions. Moreover, these belts can be crafted from eco-friendly materials, minimizing their ecological footprint while still delivering exceptional performance in high-demand industrial settings.
Skillfully engineered to perfection, our product not only meets but surpasses the stringent industry benchmarks: GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369. This steadfast commitment to excellence ensures our products provide unmatched quality and unwavering reliability, setting new standards of distinction within the industry.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Steel Cord Conveyor Belt Production Process (Simplified)
Material Preparation
Raw materials, including rubber compounds, steel cords, and fabric layers, are prepared and inspected for quality.Steel Cord Preparation
Steel cords are coated with brass or another bonding material to ensure proper adhesion with rubber.Cord Weaving
Steel cords are woven into a fabric layer or placed in a predetermined pattern depending on the belt's strength requirements.Rubber Coating
The prepared steel cords are coated with rubber to form the base of the conveyor belt. The rubber is evenly spread over the cords.Vulcanization (Curing)
The rubber-coated steel cords are placed into a mold and heated under high pressure to cure and bond the rubber, making it durable and heat-resistant.Edge Moulding
The edges of the belt are molded to ensure uniformity and to prevent any damage during operation.Inspection
The finished conveyor belt is inspected for quality, including strength, flexibility, and wear resistance.Cutting and Packaging
The conveyor belt is cut to the required size, packaged, and prepared for shipping.Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.