Customization: | Available |
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Type: | St630-St7500 |
Material: | Rubber |
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Pipe Rubber Conveyor Belt
Applications
The pipe rubber conveyor belt excels across multiple industries by providing efficient bulk material transportation solutions. It is indispensable in mining for the seamless movement of coal and ore, and in cement production where it aids in transferring both raw materials and finished products. Power plants benefit from its ability to transport coal and biomass effortlessly. It plays a pivotal role in the food processing sector, effectively managing grains and sugar. Moreover, in the chemical and agriculture industries, it transports chemicals, fertilizers, and other vital materials with ease. The belt is also utilized in recycling, ports, steel mills, and construction, offering significant advantages such as minimizing spillage, enhancing safety, and optimizing material handling efficiency.
Structure
Our pipe rubber conveyor belt boasts a robust and intricately designed structure, featuring several critical components. The Cover Layers, crafted from high-grade rubber, offer superior wear resistance and protection against environmental challenges. The Carcass, constructed from resilient materials like polyester, nylon, or steel cord, provides the perfect blend of flexibility and strength. The innovative Pipe Shape Design is tailored to contain materials effectively, reducing spillage. With Sidewall Reinforcement, the belt maintains its shape and stability impeccably. The Tension Members are engineered for incredible tensile strength, adept at carrying heavy loads. Rubber Skim Coats meticulously bond the layers, enhancing durability, while Edge Protection averts fraying and operational damage. This sophisticated layered construction guarantees the belt's longevity, versatility, and optimal performance in material conveyance.
Features
Meticulously engineered for longevity and peak operational efficiency, the pipe rubber conveyor belt offers an array of remarkable features. Its exceptional durability and wear resistance make it a perfect fit for demanding, heavy-duty environments. Its inherent flexibility allows seamless transportation across vertical and horizontal planes, even in complex, confined, or curved pathways. The pipe design innovatively minimizes spillage and dust, ensuring cleaner and more streamlined operations. Boasting impressive tensile strength, the belt adeptly manages heavy loads without succumbing to stretching, while withstanding harsh conditions such as extreme temperatures and chemical exposure due to its robust environmental resistance. Low maintenance requirements translate into reduced downtime and lower maintenance costs, complemented by noise reduction for quieter operations. The belt enhances safety by reducing spillage and potential accidents and is energy-efficient, consuming less power compared to conventional conveyors. These attributes make the pipe rubber conveyor belt an indispensable and economical solution for industries like mining, cement, power generation, and agriculture.
Technical Standard
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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GRAND RUBBER shines as a beacon in the domain of manufacturing, exporting, and supplying premium rubber conveyor belts and specialized belting solutions. With profound and expansive expertise, we proudly present steel cord conveyor belts of unparalleled quality.
Founded in 2004, Qingdao Grand Rubbers Co., Ltd stands tall equipped with state-of-the-art production facilities, cutting-edge research and development capabilities, sophisticated testing equipment, and a seasoned technical team dedicated to excellence. We boast China's most advanced rubber mixing facility, fully automated, complemented by an array of other top-tier equipment.
GRAND RUBBER is a global player, substantially engaged in exporting our superior products across continents—reaching Europe, North and South America, the Middle East, Southeast Asia, Africa, Australia, and beyond.
Our unwavering commitment to delivering products of the highest quality, coupled with exceptional service and robust technical support, has earned us a stellar reputation that resonates worldwide.
Choose us with confidence, trust us wholeheartedly; we are your dedicated Conveyor Belt Engineers, committed to excellence!
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 20 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.