Customization: | Available |
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Type: | St1250 |
Material: | Rubber |
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The Steel Cord Conveyor Belt is meticulously engineered to provide exceptional performance in the most challenging industrial settings. Featuring advanced technology and a robust design, it is the ultimate solution for heavy-duty, high-stress, and extreme condition transport. Discover why our steel cord conveyor belts are the industry's top choice:
Our steel cord conveyor belts integrate cutting-edge high-strength steel cord technology, which substantially boosts tensile strength, making them perfect for transporting hefty materials over extensive distances. With outstanding strength-to-weight ratios, these belts ensure peak performance even amidst high-load and high-stress conditions. This pioneering technology promises increased durability and significantly reduces downtime for your operations.
The intricate multi-layer woven structure of our steel cord conveyor belts ensures an even distribution of force, enhancing their capacity to manage extremely heavy loads. Built to endure the maximum stresses, our belts offer superior resistance to stretching, tearing, and deformation, thereby elevating the efficiency and longevity of your conveyor system. The innovative design minimizes wear, ensuring long-term durability even in the harshest of environments.
Crafted specifically for heavy-duty material transport, our steel cord conveyor belts excel across diverse industries such as mining, cement, power generation, and steel manufacturing. Whether your need involves transporting substantial volumes of bulk materials like coal, ore, or aggregates, our belts are engineered to tackle the most demanding tasks. Their exceptional load-carrying capacity renders them ideal for scenarios where other conveyor belts might falter.
Safety and environmental responsibility are core to our design ethos. Our steel cord conveyor belts can be tailored with fire-resistant and anti-static attributes, creating a safer working environment in potentially hazardous settings. Furthermore, these belts can be crafted using eco-conscious materials, minimizing their environmental impact while sustaining top-tier performance in demanding industrial applications.
Impeccably engineered to perfection, our product not only meets but surpasses the stringent industry standards: GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369. This unwavering commitment to excellence ensures our products deliver unmatched quality and steadfast reliability, setting new benchmarks within the industry.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Steel Cord Conveyor Belt Production Process (Simplified)
Material Preparation
Raw materials, including rubber compounds, steel cords, and fabric layers, are prepared and inspected for quality.Steel Cord Preparation
Steel cords are coated with brass or another bonding material to ensure proper adhesion with rubber.Cord Weaving
Steel cords are woven into a fabric layer or placed in a predetermined pattern depending on the belt's strength requirements.Rubber Coating
The prepared steel cords are coated with rubber to form the base of the conveyor belt. The rubber is evenly spread over the cords.Vulcanization (Curing)
The rubber-coated steel cords are placed into a mold and heated under high pressure to cure and bond the rubber, making it durable and heat-resistant.Edge Moulding
The edges of the belt are molded to ensure uniformity and to prevent any damage during operation.Inspection
The finished conveyor belt is inspected for quality, including strength, flexibility, and wear resistance.Cutting and Packaging
The conveyor belt is cut to the required size, packaged, and prepared for shippingQ1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.