| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is masterfully crafted using superior quality materials, ensuring resilience and performance in challenging environments while handling substantial loads.
Rubber Coating: The belt's surface boasts a robust rubber coating, engineered to offer exemplary resistance against abrasion, heat, and impact, ensuring reliable operation.
Steel Cords/Polyester Fabrics: Reinforced with steel cords or polyester fabric layers, this belt promises exceptional tensile strength and adaptability, optimizing vertical material movement.
Custom Construction: Tailor the belt's construction to meet unique industrial challenges with options for varying thickness, tensile strength, and specialized protective coatings.
Performance Features
The Heavy-Duty Bucket Elevator Belt is meticulously designed for exceptional performance and longevity.
High Load Capacity: Designed to adeptly manage substantial quantities of bulk materials, even at steep gradients, minimizing material spill and maximizing efficiency.
Abrasion and Wear Resistance: Engineered to combat wear and tear, this belt extends service life in high-friction settings, ensuring uninterrupted operations.
Heat and Chemical Resistance: With resilience against extreme temperatures, oils, and chemicals, it excels in demanding industrial environments such as power plants and recycling centers.
Smooth Operation: Ensures seamless, efficient material transfer, curbing noise and vibration in elevator systems for a tranquil operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is designed for a wide range of industries:
Agriculture: Transports grains, fertilizers, and other commodities in grain elevators or silos.
Quarries: Handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations.
Foundries: Moves metal ores, scrap metal, and molten materials in foundries and smelting facilities.
Recycling: Transports recyclable materials such as plastics, metals, and paper in recycling plants.
Power Plants: Conveys coal, ash, and bulk materials in power generation facilities.
Construction: Moves cement, sand, and aggregates at construction sites.
Customization Options
Belt Width and Length: Available in custom sizes to precisely fit the requirements of specific elevator systems, enhancing operational efficiency.
Surface Coating: Select from an array of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored for specific needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be incorporated to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance is adaptable, enabling operation in challenging high-temperature environments.
Belt Configuration: Configurable to align with various bucket elevator designs, catering to specific needs for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Expertly crafted for bucket sizes ranging from a compact 250mm to a robust 1600mm, our Moulded Edge Black Elevator Belts are the epitome of innovation in safety. These belts rigorously adhere to stringent international fire safety standards, making them the ideal choice for high-risk environments, including power plants and chemical factories, where secure and reliable operation is non-negotiable.
Environmental Safety: Our belts are designed with the planet in mind, manufactured from non-toxic materials that align seamlessly with global ecological regulations. This commitment to sustainability ensures that your operations not only meet but also champion environmental responsibility.
Industry Compliance: Surpassing ISO, DIN, and a myriad of other industry benchmarks, these belts are a testament to top-notch quality and unmatched performance, providing peace of mind and reliability in every application.
Reliable Operation: Our belt's low-noise, smooth-running design is engineered to perfection, enhancing overall safety, boosting efficiency, and guaranteeing uninterrupted productivity. Discover a seamless operational experience that sets a new standard in reliability.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is gauged when filled with water, with Φ indicating the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We proudly integrate premium rubber along with EP, NN, or steel cord reinforcement to ensure our products are synonymous with top-tier quality. This combination guarantees unmatched performance and longevity.
Rubber Compounding: Our formulations are meticulously optimized to deliver unmatched strength, superior flexibility, and exceptional wear resistance, perfectly catering to the most demanding industrial applications.
Fabric Cutting & Layering: The layers are impeccably aligned and tailored, ensuring seamless functionality and enhancing the belt's overall efficiency in every application.
Rubber Coating & Lamination: This process significantly enhances durability, making it ideal for rigorous industrial use, ensuring the product withstands high-stress environments.
Molding & Vulcanization: Utilizing precise heat and pressure curing, this process ensures a robust bond, elevating the product's strength and reliability.
Edge Trimming & Finishing: A meticulously uniform surface is achieved, ensuring consistency and high performance across all uses.
Belt Reinforcement: Our secure clamping and fastening techniques guarantee reliable operation, making sure the belt performs flawlessly under pressure.
Quality Inspection: Each product undergoes rigorous testing to meet and exceed stringent industry standards, ensuring excellence and reliability.
Customization: We offer tailored lengths and widths to meet your specific needs, delivering a customized solution for every unique application.
Packaging & Delivery: Products are securely rolled and meticulously packed, ensuring safe transport and delivery to maintain the integrity and quality of each shipment.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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