| Customization: | Available |
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| Type: | St1200 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Discover the unmatched excellence of our Steel Cord Conveyor Belts, expertly engineered to excel in the most demanding heavy-duty applications. With high-tensile strength, these belts are crafted using robust steel cords as the tension element, ensuring unparalleled durability and performance. Perfectly suited for operations that require long-distance travel, high-speed movement, and substantial load-bearing, they stand as a testament to efficiency and trustworthiness.
Structure:
Top Cover Rubber - Provides exceptional wear resistance, delivering superior protection to the core.
Steel Cord Core - Incorporates high-strength galvanized steel cords, precisely arranged for outstanding tensile strength and minimal elongation.
Bottom Cover Rubber - Exhibits robust impact and abrasion resistance, contributing to extended service life.
Bonding Layer - Crafted with special rubber to ensure a steadfast bond between steel cords and cover rubber, enhancing longevity.
Key Features:
Extremely low elongation
Outstanding tensile strength and impact resistance
Exceptional carrying capacity for heavy loads
Extraordinary resistance to tearing and wear, ensuring extended durability
Designed for prolonged service life, tailored for harsh environments
Optimal troughability and precise straight running characteristics
Customizable with flame-resistant, oil-resistant, or heat-resistant cover grades to meet specific requirements
Mining: Guarantees efficient and reliable transport of bulk materials such as coal, ores, and aggregates.
Power Plants: Expertly manages the conveyance of essential materials like coal and ash, supporting vital utilities.
Ports and Terminals: Essential for efficient bulk material handling in harbors and shipping terminals, ensuring flawless operations.
Cement and Aggregate Industries: Vital for the demanding transport requirements of the cement and aggregate industries, ensuring a steady material flow.
Safety and Environmental Benefits
Safety and ecological consciousness are integral to our design ethos. Our steel cord conveyor belts are offered with customizable fire-resistant and anti-static properties, fostering a safer work environment in potentially hazardous situations. Moreover, these belts are manufactured using eco-friendly materials, minimizing their environmental impact while delivering outstanding performance in high-demand industrial scenarios.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. Proudly adhering to prestigious certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to impeccable craftsmanship and unwavering reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an exceptional array of the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers. This meticulous selection process guarantees remarkable strength, extraordinary durability, and unwavering performance for every conceivable application.
Steel Cord Manufacturing: Our sophisticated process involves crafting high-strength steel cords with precision. By expertly drawing, twisting, and braiding the steel wires, we create the resilient backbone of our superior conveyor belts, ensuring they endure the test of time with unparalleled reliability.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve exceptional properties. This includes unrivaled resistance to abrasion and high heat, setting new benchmarks for durability, longevity, and overall excellence.
Cord Embedding: In our advanced process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in even the most demanding operations and environments, providing reliability where it matters most.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured. This meticulous process bonds it thoroughly with the steel cords, ensuring enduring durability even under the most severe and harsh conditions, maintaining its integrity throughout.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability, precision, and excellence every step of the way.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, ensuring unparalleled performance with each use.
Packaging & Delivery: We carefully package each belt with precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site promptly, prepared to perform with excellence.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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