| Customization: | Available |
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| Type: | St4000 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our Steel Cord Conveyor Belts, crafted to redefine excellence in heavy-duty operations. These belts feature high-tensile strength, utilizing robust steel cords as the tension element, delivering unparalleled durability. Perfect for scenarios demanding long-distance, high-speed, and high-load transport, they stand as paragons of efficiency and reliability.
Structure:
Top Cover Rubber - Provides exceptional wear resistance, ensuring the core remains impeccably protected.
Steel Cord Core - Comprises high-strength galvanized steel cords, strategically aligned to offer outstanding tensile strength with minimal elongation.
Bottom Cover Rubber - Delivers robust impact and abrasion resistance, securing extended longevity.
Bonding Layer - Specially engineered rubber ensures a steadfast bond between steel cords and cover rubber, enhancing long-term durability.
Key Features:
Ultra-low elongation
Remarkable tensile strength and superior impact resistance
Advanced carrying capacity tailored for heavy loads
Outstanding resistance to tearing and wear, promising longevity
Extended service life, meticulously designed for challenging environments
Optimized troughability and precise straight-running characteristics
Available with customizable flame-resistant, oil-resistant, or heat-resistant cover grades to meet specific demands
Mining: Ensures efficient and dependable transport of bulk materials such as coal, ores, and aggregates.
Power Plants: Seamlessly manages the transport of vital materials like coal and ash, supporting essential operations.
Ports and Terminals: Integral for efficient bulk material handling at harbors and shipping terminals, ensuring uninterrupted operations.
Cement and Aggregate Industries: Vital for the rigorous transport demands of the cement and aggregate sectors, ensuring smooth material flow.
Safety and Environmental Benefits
Safety and ecological considerations are at the heart of our design philosophy. Our steel cord conveyor belts can be customized with fire-resistant and anti-static properties, fostering a safer work environment in potentially hazardous settings. Additionally, these belts are crafted from eco-friendly materials, minimizing their environmental impact while delivering exceptional performance in demanding industrial applications.
Discover our Premium Steel Rubber Conveyor Belt, a true masterpiece of engineering brilliance. This belt effortlessly transcends the highest industry standards and proudly adheres to prestigious certifications, including GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369. It stands as a beacon of impeccable craftsmanship and unwavering reliability, ready to meet your most demanding needs with grace and precision.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an exceptional array of the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers. This thorough selection ensures unparalleled strength, supreme durability, and unwavering performance for every conceivable application.
Steel Cord Manufacturing: Our process involves crafting high-strength steel cords with precision. By expertly drawing, twisting, and braiding steel wires, we form the resilient backbone of our superior conveyor belts, ensuring they stand the test of time.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve exceptional properties. This includes unrivaled resistance to abrasion and high heat, setting new benchmarks for durability and longevity.
Cord Embedding: In our process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in even the most demanding operations and environments.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured. This meticulous process bonds it thoroughly with the steel cords, ensuring enduring durability even under the most severe and harsh conditions.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability and excellence.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, ensuring unparalleled performance.
Packaging & Delivery: We carefully package each belt with precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site, prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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