| Customization: | Available |
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| Type: | St1600 |
| Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a groundbreaking engineering innovation, meticulously designed to morph into a closed tubular form during operation. This avant-garde concept ensures a fully sealed material conveyance system, ideal for traversing eco-sensitive zones or applications demanding space-conserving pathways. Reinforced with steel cords, it boasts extraordinary tensile strength, unrivaled durability, and remarkable efficiency across vast distances and formidable terrains.
Key Features:
Enclosed Transport:
Ingeniously crafted to coil into a pipe-like configuration, this belt impeccably encapsulates the material being conveyed, curbing spillage, minimizing dust emissions, and shielding against external contaminants.
Flexible Routing Capability:
Ingeniously designed to adeptly handle both horizontal and vertical curves, this belt greatly reduces the need for transfer stations, thereby promoting more streamlined and effective plant design solutions.
Steel Cord Reinforcement (Optional):
Provides outstanding tensile strength with minimal elongation, making it the ideal solution for long-haul, high-capacity, and heavy-duty conveying requirements.
Environmental Resistance:
Remarkably resilient against heat, cold, moisture, and diverse chemicals, ensuring dependable performance even in the most challenging and rigorous operating conditions.
Customizable Specifications:
Available in a vast selection of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant variants), along with customizable lengths to meet specific project demands.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Efficiently curtails material loss and diminishes environmental footprints
Dramatically boosts safety by eradicating exposed return belts
Substantially slashes operational and maintenance expenses
Ensures clean, uninterrupted transportation even along intricate routes
Perfectly tailored for enclosed and extensive bulk material handling
Fabric Pipe Conveyor Belt: Masterfully Engineered for Unparalleled Durability and Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Precision Tailored for Versatility and Defined Excellence: Unit (mm): Exact and Precise Measurements for Optimal Performance and Efficiency
| Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
| Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
| Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
| D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
| H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
| T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
| A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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| Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. | |||||
| Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
| Thickness of cover | Thickness of cover | |||
| Maximum value of all samples |
20 | 20 | 20 | 20 |
| Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
| Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
| Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
| Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
| Belt width | Number of steel cord | ||||||||||||
| mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
| 1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
| 1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
| 1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
| 2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
| 2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 | ||
| Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
| H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
| D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
| L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
| Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber compound: Carefully blended natural and synthetic rubbers, enhanced with state-of-the-art additives for superior performance.
Steel cords or steel mesh: Engineered to deliver exceptional tensile strength and long-lasting durability.
Belt Structure Design
Inner rubber layer: Expertly crafted to provide maximum wear and impact resistance, ensuring longevity.
Reinforcement layer: Strategically embedded with high-grade steel cords or mesh for unparalleled strength.
Outer rubber layer: Skillfully designed to protect the belt against abrasive conditions, extending its life.
Pipe Shape Design
Special edge design: Innovatively ensures the belt forms a secure tubular shape during operation, effectively preventing material spillage.
Vulcanization
Rubber layers and steel cords are expertly bonded and precisely heated, guaranteeing elasticity and enduring durability.
Inspection
Visual inspection: Conducted meticulously for defects, along with precise size checks for impeccable quality control.
Testing
Tensile and wear resistance testing: Rigorous testing ensures the product's strength and robust durability meets top industry standards.
Packaging and Shipping
The belt is expertly rolled or spooled, meticulously packaged, and carefully shipped to maintain its pristine condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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