Customization: | Available |
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Type: | St800 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a specialized engineering marvel, skillfully crafted to transform into a closed tubular structure during operation. This groundbreaking design ensures a completely enclosed material transport system, ideal for navigating environmentally sensitive areas or in applications requiring space-efficient routing. When enhanced with steel cords, this belt provides unmatched tensile strength, unrivaled durability, and exceptional performance over long distances and challenging terrains.
Key Features:
Enclosed Transport:
Ingeniously engineered to form a pipe-like enclosure, this belt effectively encapsulates conveyed materials, preventing spillage, minimizing dust emissions, and protecting against external contamination.
Flexible Routing Capability:
With the ability to navigate both horizontal and vertical curves, this belt reduces the need for transfer stations, allowing for more streamlined and efficient plant design layouts.
Steel Cord Reinforcement (Optional):
Provides exceptional tensile strength with minimal elongation, making it ideal for long-distance, high-capacity, and heavy-duty conveying needs.
Environmental Resistance:
Exquisitely resistant to heat, cold, moisture, and a variety of chemicals, ensuring reliable and stable performance even in the most demanding operating environments.
Customizable Specifications:
Available in a wide range of diameters, belt widths, and rubber grades (such as abrasion-resistant, flame-retardant, or heat-resistant options), with customizable lengths to meet specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively minimizes material loss and reduces environmental impact
Significantly enhances safety by eliminating exposed return belts
Substantially reduces operational and maintenance costs
Ensures clean, continuous transportation even across complex routes
Perfectly suited for enclosed and long-distance bulk material handling
Fabric Pipe Conveyor Belt: Meticulously Engineered for Ultimate Durability and Exceptional Flexibility.
Belt Width and Corresponding Pipe Diameter Specification: Where Precision meets Versatility, Elevated to Perfection.: Unit (mm): Delivering Exact Measurements to Ensure Optimal Performance and Superior Functionality.
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation and Selection
Rubber Compound: A sophisticated blend of natural and synthetic rubbers, enhanced with specific additives for superior performance.
Steel Cords or Steel Mesh: Integral for providing exceptional tensile strength and enduring durability to the belt.
Advanced Belt Structure Design
Inner Rubber Layer: Expertly crafted to offer outstanding wear and impact resistance, ensuring long-lasting performance.
Reinforcement Layer: Features strategically embedded steel cords or mesh, delivering unparalleled strength and stability.
Outer Rubber Layer: Designed to deliver robust protection against abrasive elements, extending the belt's lifespan.
Innovative Pipe Shape Design
Special Edge Design: Ensures the belt naturally forms into a tubular shape during operation, effectively preventing any material spillage.
Vulcanization Process
Bonding of Rubber Layers and Steel Cords: Heated to perfection to ensure optimal elasticity and long-term durability.
Meticulous Inspection Procedures
Visual Inspection and Size Verification: Conducted rigorously for defect detection and quality assurance.
Comprehensive Testing Protocols
Tensile and Wear Resistance Testing: Thoroughly conducted to ensure the belt's extraordinary strength and durability.
Expert Packaging and Shipping Solutions
Prepared meticulously, the belt is rolled or spooled, then packaged securely and shipped efficiently to its destination.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.