| Customization: | Available |
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| Type: | St2500 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Steel Cord Conveyor Belts are the powerhouse of the conveyor industry, designed to conquer heavy-duty transportation challenges. With high-tensile steel cords as the backbone, they excel in scenarios demanding long-distance, high-speed, and high-load operations, becoming indispensable in substantial conveying tasks.
Structure:
Top Cover Rubber - This robust layer ensures exceptional wear resistance, safeguarding the core from damage.
Steel Cord Core - Engineered with high-strength galvanized steel cords that run longitudinally, providing superior tensile strength and minimizing elongation.
Bottom Cover Rubber - Designed to withstand impacts and abrasions, offering substantial protection.
Bonding Layer - A specialized rubber layer that guarantees strong adhesion between the steel cords and the cover, fortifying the belt's integrity.
Key Features:
Remarkably low elongation
Outstanding tensile strength and impact resistance
Superior carrying capacity
Exceptional resistance to tearing and wear
Durable, offering an extended service life, perfect for challenging environments
Excellent troughability and unmatched straight-running capabilities
Available in flame-resistant, oil-resistant, and heat-resistant cover grades for versatile applications
Mining: Streamlines the transport of bulk materials, such as coal, ores, and aggregates, enhancing operational efficiency.
Power Plants: Manages the conveyance of vital materials like coal and ash, ensuring seamless utility operations.
Ports and Terminals: Vital for efficient bulk material handling in harbors and shipping terminals, facilitating smooth logistics.
Cement and Aggregate Industries: Indispensable for the rigorous transport demands of the cement and aggregate sectors.
Safety and Environmental Benefits
Safety and ecological responsibility are at the heart of our design ethos. Our steel cord conveyor belts can be enhanced with fire-resistant and anti-static attributes, creating a safer workplace in high-risk scenarios. Crafted with sustainable materials, they minimize environmental impact while ensuring peak performance in demanding industrial settings.
Our Premium Steel Rubber Conveyor Belt is a true engineering marvel, effortlessly surpassing the most stringent industry benchmarks. It stands as a testament to superior design and unmatched reliability, proudly meeting the demands of standards like GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369. This exceptional product showcases impeccable craftsmanship and unwavering dependability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: In our pursuit of excellence, we meticulously select only the highest quality high-tensile steel cords, paired with premium rubber compounds and robust fabric layers. This careful selection ensures unparalleled strength and durability, making our product the first choice for every demanding application, setting new benchmarks in performance.
Steel Cord Manufacturing: Our precision-crafted high-strength steel cords are skillfully created through a sophisticated process of expertly drawing, twisting, and braiding steel wires. This forms the unyielding backbone of our superior conveyor belts, delivering exceptional performance and reliability.
Rubber Compounding: Our expertly formulated rubber compounds represent the pinnacle of innovation, meticulously blended to achieve extraordinary properties such as exceptional resistance to abrasion and high heat. This sets a new standard for durability, ensuring our products stand the test of time.
Cord Embedding: With precision and care, the steel cords are seamlessly embedded into the robust rubber layers, guaranteeing not only maximum strength but also unmatched flexibility. This process ensures our belts can withstand the most demanding operations with ease.
Vulcanization: Our vulcanization process is a testament to precision engineering. Through rigorous heat treatment, the rubber is cured to perfection, meticulously bonding with the steel cords. This ensures enduring durability, even under the harshest operational conditions.
Finishing & Inspection: Each belt undergoes a meticulous process of precision trimming and exhaustive inspection for potential defects. Our rigorous testing ensures that every belt upholds the highest quality standards, delivering reliability and peace of mind to our customers.
Testing: Every belt is subjected to the most rigorous testing procedures, confirming its adherence to our exacting standards for strength, flexibility, and wear resistance. This assures our clients of a product that meets the pinnacle of performance and reliability.
Packaging & Delivery: With utmost care, we package each belt to ensure it arrives at its destination in pristine condition, ready for immediate use. Our efficient logistics ensure swift delivery to your site, primed for seamless integration into your operations.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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