Customization: | Available |
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Type: | St800 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Experience unprecedented strength and durability with our Steel Cord Conveyor Belts. Engineered for high-performance, these belts feature robust steel cords as their tension backbone, making them indispensable for heavy-duty conveyor systems that require long-distance, high-speed, and substantial load handling.
Structure:
Top Cover Rubber - Expertly crafted to deliver exceptional wear resistance, ensuring the longevity of the core it protects.
Steel Cord Core - Utilizing high-strength, galvanized steel cords aligned longitudinally, this core ensures superior tensile strength and significantly reduces elongation.
Bottom Cover Rubber - Designed to provide superb impact and abrasion resistance, prolonging the belt's service life.
Bonding Layer - This specialized rubber layer guarantees robust adhesion between the steel cords and the cover rubber, ensuring integrated performance.
Key Features:
Remarkably low elongation, preserving belt integrity over extensive use.
Outstanding tensile strength coupled with exceptional impact resistance.
Designed for high-capacity transportation, handling substantial loads effortlessly.
Built to withstand tearing and wear, ensuring durability.
Boasts an extended service lifespan, ideal for operation in challenging environments.
Offers superior troughability and precise straight running characteristics.
Customizable with flame, oil, or heat-resistant cover grades to suit diverse applications.
Mining: Designed for the efficient transport of bulk materials including coal, ores, and aggregates, ensuring seamless operations.
Power Plants: Expertly handles the conveyance of critical materials like coal and ash, crucial for power generation.
Ports and Terminals: Vital for bulk material handling in harbors and shipping terminals, optimizing logistical efficiency.
Cement and Aggregate Industries: Tailored for the rigorous demands of material transport in the cement and aggregate sectors, ensuring reliability.
Safety and Environmental Benefits
Safety and ecological considerations are central to our innovative designs. Our steel cord conveyor belts are available with fire-resistant and anti-static properties, promoting a safer working environment in potentially dangerous conditions. Furthermore, these belts are constructed from environmentally friendly materials, reducing ecological impact while delivering superior performance in demanding industrial settings.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. Proudly manufactured in adherence to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this exceptional product stands as a testament to impeccable craftsmanship and unwavering reliability, ensuring it meets and exceeds your toughest demands.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: We meticulously source only the finest high-tensile steel cords, premium-grade rubber compounds, and robust fabric layers. This careful selection process ensures that each conveyor belt boasts exceptional strength and unparalleled durability, perfectly suited for even the most demanding applications.
Steel Cord Manufacturing: Our high-strength steel cords are crafted through an expert process of drawing, twisting, and braiding steel wires. These meticulously engineered cords form the backbone of our superior conveyor belts, providing them with unmatched structural integrity and resilience.
Rubber Compounding: Our rubber compounds are expertly formulated and blended to achieve outstanding properties. This includes incredible resistance to abrasion and high temperatures, establishing a new benchmark for durability and performance in our conveyor belts.
Cord Embedding: The steel cords are seamlessly embedded within the rubber layers, ensuring maximum tensile strength and unmatched flexibility. This guarantees optimal performance even in the most challenging and demanding operational environments.
Vulcanization: Through a rigorous heat treatment process, the rubber is meticulously cured and bonded with the steel cords. This ensures a strong, enduring connection that can withstand the harshest operational conditions while maintaining superior durability.
Finishing & Inspection: Each conveyor belt is precisely trimmed and undergoes a thorough and meticulous inspection process to identify any potential defects. Rigorous testing ensures that every belt upholds our stringent quality standards, delivering exceptional performance every time.
Comprehensive Testing: Our conveyor belts are subjected to rigorous and comprehensive testing procedures to confirm their adherence to our exacting standards for strength, flexibility, and wear resistance, ensuring they deliver consistent, exceptional performance.
Packaging & Delivery: Each belt is carefully packaged to ensure it reaches you in pristine condition, ready for immediate deployment. Our efficient delivery process ensures swift transportation to your site, minimizing downtime and maximizing productivity.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.