| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is meticulously engineered with premium-quality materials, offering unparalleled resilience and outstanding performance in demanding environments. It handles substantial loads with finesse, making it a reliable choice for your toughest industrial challenges.
Rubber Coating: The belt features a durable and robust rubber coating, expertly engineered to deliver exceptional resistance against abrasion, heat, and impacts, ensuring unwavering reliability and smooth operation.
Steel Cords/Polyester Fabrics: Reinforced with high-strength steel cords or polyester fabric layers, this belt guarantees exceptional tensile strength and adaptability, optimizing the efficiency of vertical material movement in the most demanding settings.
Custom Construction: The belt's construction can be tailored to meet specific industrial challenges with options for different thicknesses, tensile strengths, and specialized protective coatings, ensuring it meets your precise needs.
Performance Features
The Heavy-Duty Bucket Elevator Belt is precisely designed for unmatched performance and long-lasting durability, making it an indispensable asset for your operations.
High Load Capacity: Engineered to efficiently handle large quantities of bulk materials, even at steep gradients. This design minimizes material spill, maximizes efficiency, and ensures optimal load management.
Abrasion and Wear Resistance: Specifically designed to withstand wear and tear, this belt extends its service life significantly in high-friction environments, ensuring uninterrupted operations and cost-effectiveness.
Heat and Chemical Resistance: Built to endure extreme temperatures, oils, and chemicals, it performs exceptionally well in demanding industrial settings such as power plants and recycling centers.
Smooth Operation: Guarantees seamless and efficient material transfer while reducing noise and vibration, delivering a tranquil and efficient operational experience in elevator systems.
Applications
The Heavy-Duty Bucket Elevator Belt is engineered for versatility, serving a diverse range of industries with unmatched efficiency:
Agriculture: Expertly transports grains, fertilizers, and other commodities in grain elevators or silos, enhancing productivity and efficiency.
Quarries: Designed to handle heavy, abrasive materials such as sand, gravel, and stones in mining and quarry operations with ease and reliability.
Foundries: Efficiently moves metal ores, scrap metal, and molten materials in foundries and smelting facilities, supporting smooth production processes.
Recycling: Facilitates the transportation of recyclable materials like plastics, metals, and paper in recycling plants, ensuring effective and eco-friendly operations.
Power Plants: Reliably conveys coal, ash, and bulk materials in power generation facilities, enhancing operational efficiency and sustainability.
Construction: Expertly moves cement, sand, and aggregates at construction sites, ensuring timely and efficient project completion.
Customization Options
Belt Width and Length: Offered in a wide range of custom sizes to precisely fit the specifications of distinct elevator systems, boosting operational efficiency and flexibility.
Surface Coating: Choose from a diverse selection of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to specific operational needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be added to prevent material spillage and ensure smooth, efficient transport tailored to your industry's requirements.
Heat Resistance: Adjustable heat resistance allows for reliable operation in high-temperature environments, meeting the demands of challenging industrial applications.
Belt Configuration: Configurable to align seamlessly with various bucket elevator designs, catering to specific needs for flexibility, strength, and efficiency in every application.
Safety and Compliance
Fire-Resistant Materials: Expertly engineered for bucket sizes ranging from 250mm to 1600mm, our Sturdy Black Elevator Belts with Moulded Edge not only meet but exceed stringent international fire safety standards. Designed to fortify operations in high-risk environments such as power plants and chemical factories, these belts guarantee secure, reliable performance under the most demanding conditions.
Environmental Safety: Constructed from non-toxic materials, our belts are crafted to align with and surpass global ecological regulations, paving the way for a sustainable future.
Industry Compliance: Surpassing ISO, DIN, and other rigorous industry standards, our belts promise unmatched quality, ensuring optimal performance and reliability.
Reliable Operation: Featuring a low-noise, smooth-running design, our belts not only enhance safety and efficiency but also support uninterrupted productivity, making them a cornerstone of dependable operation across various industries.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is measured when filled with water, with Φ representing the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Featuring premium-grade rubber and options of EP, NN, or robust steel cord reinforcement, our selection guarantees unmatched quality in every strand.
Rubber Compounding: Meticulously optimized for the ultimate blend of strength, flexibility, and exceptional wear resistance, ensuring long-lasting performance.
Fabric Cutting & Layering: Layers of precision-aligned fabric are expertly arranged to ensure seamless and high-functioning performance.
Rubber Coating & Lamination: Strategically enhances the durability and reliability required for demanding industrial applications.
Molding & Vulcanization: A process of heat and pressure curing that ensures strong, enduring bonds, ready to withstand rigorous usage.
Edge Trimming & Finishing: Achieving a uniform surface that guarantees consistency and peak performance in all conditions.
Belt Reinforcement: Employs secure clamping and fastening techniques for unwavering operational reliability.
Quality Inspection: Subjected to rigorous testing protocols to ensure they meet and exceed stringent industry standards.
Customization: Offering tailored lengths and widths, perfectly customizable to meet specific operational needs.
Packaging & Delivery: Expertly rolled and securely packed, ensuring safe and secure transport to its final destination.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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